System supplier for packaging machines: strapping technology, pallet wrappers, palletizing systems, electrical engineering, service and packaging materials.
1&1 Pulspack e.K.
Velbert (DE)New on Amplifa
Packaging technology, automation and service from a single source
1&1 Pulspack e.K. is a family-run company based in Velbert (North Rhine-Westphalia) that has been in operation since 2003 and specializes in packaging machines and automation. The focus is on strapping technology and pallet strapping systems; additionally, pallet wrappers, pallet shrink systems, palletizing systems for buckets, cans, wood pellets and parquet as well as robot grippers are supplied. As a system supplier, the company offers packaging machines (new and used machinery), electrical engineering and control cabinet construction with PLC programming, automation and line integration with conveyor technology, as well as assembly, installation and commissioning from a single source. Another mainstay is the repair, maintenance and overhaul service for strapping machines and strapping heads from manufacturers Mosca, Cyklop, Signode, Sander, Transpak, Messersi, Strapex and Haloila – in the company's own workshop with test and inspection benches or as on-site service throughout Germany. Also part of the offering are modernizations of older systems including control system replacement and CE-compliant safety technology retrofitting, as well as trading in packaging materials (PP/PET and steel strapping, stretch films, cartons, edge protection corners and cores). Customers come primarily from industry, logistics, the corrugated board, food, furniture, textile and building materials sectors.
- Site
- Velbert
- Processes
- Strapping (manual and machine strapping), Pallet wrapping / stretch wrapping, Palletizing (automated stacking), Pallet shrink wrapping, Control cabinet construction and control technology (PLC), Automation & line integration (conveyor technology, robotics), Repair, maintenance and overhaul of packaging machines, Sales and consulting for packaging machines & systems (new and used machinery)
- Materials
- PP strapping (polypropylene), PET strapping (polyester), Steel strapping, Shrink film PE/LDPE, Machine and hand stretch films (cast/blown film), Corrugated board, Solid board, Kraftliner / testliner / winding paper / specialty papers
- Certificates
- CE conformity of machines
- Founded
- 2003
- Industries
- Industry, Logistics, Corrugated board industry, Food (cans, buckets), Wood pellets, Parquet/flooring
- 01
Consulting and planning of the packaging solution
- 02
Selection and sale of new or used machines
- 03
Electrical engineering, control cabinet construction and PLC programming
- 04
Assembly, installation and commissioning
- 05
Line integration (conveyor technology, robotics, safety technology)
- 06
Maintenance, repair, overhaul and spare parts supply
- 07
Supply of packaging materials (strapping, films, cartons)
Materials and packaging materials
PP strapping (polypropylene)
Economical solution for light to medium-weight packages such as textiles, cartons, furniture or glass.
PET strapping (polyester)
Strong alternative to steel strapping with high retained tension for medium-weight to heavy packages.
Steel strapping
For maximum retained tension on heavy packages.
Shrink film (PE/LDPE)
Polyethylene shrink film 60–140 my for pallet shrink systems and transport securing.
Machine and hand stretch films
Cast and blown films as well as power stretch grades for stretch wrappers and manual wrapping.
Corrugated board
Cartons from fine flute to triple-wall corrugated board, printable and available in various processing types.
Solid board
Solid board cartons in grammages from 250 to 1000 g/m² for shipping and storage.
Kraftliner / testliner / winding paper
Paper grades for glued edge protection corners and cores for edge protection of goods.
Locations
Velbert
DEHeadquarters with workshop for repair, overhaul and test benches as well as control cabinet construction
- Materials
- PP, PET and steel strapping, shrink and stretch films
- Workshop with test and inspection benches for strapping heads (Cyklop CFH 1, Mosca KSR, Sander GS 41, Signode MHC/MD/MD 200, Transpak)
- Strapping machines type A2, H-E, PP 601 P CE
- Pallet shrink systems TS 32, T100E/T110E, T 100
- Stretch wrappers ZERO.1/0.3/0.5, Spinny S140 Plus, S200
- Palletizing systems (custom-built)
- Hand shrink device Ripack Series 3000
Machines and systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Strapping (manual and machine strapping)Assembly | – | – | – | – | PP strapping, PET strapping |
| Pallet wrapping / stretch wrappingAssembly | – | – | – | – | Stretch film |
| Palletizing (automated stacking)Assembly | – | – | – | – | Cartons, Sacks, Buckets, Cans, Wood pellets, Parquet |
| Pallet shrink wrappingSurface | – | 1200 mm (pallet) × 1500 mm (T100E/T110E) or 1600 mm (T | 2000 kg (turntable) | 20 pallets/hour (T 100) | PE shrink film, LDPE, Polyethylene 60-140 my |
| Control cabinet construction and control technology (PLC)Engineering | – | – | – | – | – |
| Automation & line integration (conveyor technology, robotics)Engineering | – | – | – | – | – |
| Repair, maintenance and overhaul of packaging machinesAssembly | – | – | – | – | – |
| Sales and consulting for packaging machines & systems (new and used machinery)Engineering | – | – | – | – | – |
| Manufacture of cartons (corrugated and solid board)Plastics | – | – | – | – | Corrugated board, Solid board |
| Manufacture of edge protection corners and coresPlastics | – | 6000 mm (edge protection corner) × 150 mm leg length | – | – | Cardboard paper, Kraftliner, Testliner, Winding paper, Solid board |
| Sales of strapping (PP, PET, steel)Assembly | – | – | – | – | PP strapping (polypropylene), PET strapping (polyester), Steel strapping |
| Sales of machine and hand stretch filmsAssembly | – | 500 mm (machine film) | – | – | Cast film (PE), Blown film (PE), Power stretch film |
21 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fully automatic strapping machine type A2 | Typ A2 | – | Minimum product width 130 mm; strapping width 9-16 mm; working height 810 mm; dimensions 620 × 1430 | – | Velbert |
| Semi-automatic strapping machine | H-E | – | Strapping widths 5-16 mm; strapping tension 3-45 kg; dimensions 582 × 910 × 770 mm | – | Velbert |
| Automatic strapping machine with press | PP 601 P CE | – | Standard sheet 850 × 600 mm (W×H); minimum package 120 × 30 mm; strapping width 9/12 mm | – | Velbert |
| Hood shrink system (pallet shrink system) | TS 32 | – | – | – | Velbert |
| Turntable shrink machine, electric | T100E / T110E | – | Turntable Ø 1500 mm, for pallets max. 1200 × 1000 mm, pallet height 500-1500 mm | – | Velbert |
| Semi-automatic, mobile shrink machine | T 100 | – | Turntable Ø 1500 mm, for pallets 1200 × 1200 × 500-1600 mm | – | Velbert |
| Hand shrink device | Ripack Series 3000 | – | Heating power 45-76 kW; extensions up to 2 m | – | Velbert |
| Stretch wrapper (semi-automatic) | ZERO.1 / ZERO.3 / ZERO.5 | – | Turntable Ø 1500 mm, load capacity up to 1200 kg | – | Velbert |
| Semi-automatic stretch wrapping machine | Spinny S140 Plus / Advanced (incl. S140-TP Plus) | – | Turntable Ø 1500 mm, load capacity 1200 kg, wrapping height up to 2100 mm | – | Velbert |
| Semi-automatic pallet wrapper | Spinny S200 / S200-TP | – | Turntable Ø 1650 mm, load capacity 1200 kg, wrapping height max. 2100 mm, pallets max. 1200 × 1000 | – | Velbert |
| Palletizing systems (custom-built) | – | – | – | – | Velbert |
| Strapping head | Cyklop CFH 1 | – | – | – | Velbert (workshop service) |
| Strapping head | Mosca KSR | – | – | – | Velbert (workshop service) |
| Strapping head | Sander (Maillis/Siat) GS 41 | – | – | – | Velbert (workshop service) |
| Strapping head | Signode MHC | – | – | – | Velbert (workshop service) |
| Strapping head | Signode MD | – | – | – | Velbert (workshop service) |
| Strapping head | Signode MD 200 | – | – | – | Velbert (workshop service) |
| Strapping machines | Transpak | – | – | – | Velbert (workshop service) |
| Strapping press | Signode GCU | – | – | – | Velbert |
| Control system | Signode Modulex 3 | – | – | – | Velbert |
| Strap dispenser | BA01 | – | For cores Ø 406 mm, mobile, steel construction | – | Velbert |
Additional services
Quality
Repaired strapping units are functionally tested on our own test and inspection benches before return; all strapping machines offered are CE-compliant. Safety components such as emergency stop, light barriers and protective devices are retrofitted during modernizations.
| Evidence | Velbert |
|---|---|
| CE conformity of machines |
History
- 2003
Founding or start of activity in the field of packaging machines and automation; specialization in strapping technology and pallet strapping systems.