Specialist in vertical slotting of keyways, hub and internal profiles as well as CNC turning, milling and gear engineering.
1AMechanics GmbH
CH-4133 PrattelnNew on Amplifa
About 1AMechanics
1AMechanics GmbH, based in Pratteln in the canton of Basel-Landschaft, is a machining company specialized in mechanical manufacturing. Its core competence is vertical slotting: on two Ravensburg slotting machines, the company produces keyways, keyways to DIN 6885, keyway hub profiles (DIN-ISO 14, DIN 5463, DIN 5464, DIN 5471, DIN 5472, BSA20), involute spline hub profiles (DIN 5480, DIN 5481, DIN 5482), external slotting such as ratchets, as well as internal hexagons and internal N-edges – also on workpieces with large widths and lengths or blind holes. In addition, CNC turning and CNC milling are available on two MORI SEIKI turn-mill centers and one conventional lead-screw lathe, from one-off pieces to series production. An in-house tool grinding machine allows the manufacture and adaptation of slotting tools, including carbide. Through vetted partner companies, the company offers complete machining including turning, milling and grinding with its own planning and supervision. In engineering, the range extends from drawing creation to the design of complete gearbox assemblies including gear calculations, among other things for vintage vehicles, industrial plants and spare parts for machine tools.
- Site
- CH-4133 Pratteln
- Processes
- Vertical slotting (slotting), Slotting: slots for parallel keys (DIN6885), Slotting: keyway hub profiles (DIN-ISO 14, DIN5463, DIN5464, DIN5471, DIN5472, BSA20), Slotting: keyways and internal profiles outside the standard, Slotting: involute spline hub profiles (DIN5480, DIN5481, DIN5482), External slotting (e.g. ratchets), Slotting: internal hexagon and internal N-edge, Machining of workpieces with keyways/keyway hub profiles with blind holes
- Materials
- Vertical slotting, Keyways to DIN 6885, Keyway hub profiles DIN-ISO 14, DIN 5463, DIN 5464, DIN 5471, DIN 5472, BSA20, Involute spline hub profiles DIN 5480, DIN 5481, DIN 5482, CNC turning and milling, Shaping, Tool grinding
- Certificates
- ISO 9001, Inspection according to "Quality Right First Time", Customer-specific planning and acceptance
- Founded
- 2016-12
- Industries
- Mechanical engineering, Machine tools (spare parts), Industrial plants, Vintage vehicles
- 01
Engineering / drawing creation
- 02
Tool manufacturing (tool grinding)
- 03
CNC turning and milling
- 04
Vertical slotting
- 05
Outsourced grinding (planned and supervised)
- 06
Inspection and delivery
Processes and Standard Profiles
Vertical slotting
Special process for keyways, keyways to DIN 6885, keyway hub and involute spline hub profiles as well as internal profiles, also with blind holes.
Keyways to DIN 6885
Slots for parallel keys, in particular also with large widths and lengths.
Keyway hub profiles DIN-ISO 14, DIN 5463, DIN 5464, DIN 5471, DIN 5472, BSA20
Standard-compliant internal profiles produced by slotting.
Involute spline hub profiles DIN 5480, DIN 5481, DIN 5482
Spline hub profiles including short-notice procurement of the corresponding tools.
CNC turning and milling
Complete machining of complex workpiece shapes in a few setups on turn-mill centers.
Shaping
Complementary machining in the field of slotting and shaping.
Tool grinding
Manufacture and adaptation of slotting tools, including carbide.
Location
Pratteln
CHHeadquarters / Production
- Lot size
- One-off to series production
- Materials
- Steel, stainless steel, aluminium, cast iron, brass, plastic
- Ravensburg SE 300 CNC (CNC vertical slotting machine)
- Ravensburg S 300/500 (conventional vertical slotting machine)
- MORI SEIKI MT-3000 (CNC turn-mill center)
- MORI SEIKI MT-253/1000 (CNC turn-mill center)
- REIDEN S300 (lead and feed screw lathe)
- Tool grinding machine
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Vertical slotting (slotting)Machining | – | – | – | – | – |
| Slotting: slots for parallel keys (DIN6885)Machining | – | – | – | – | – |
| Slotting: keyway hub profiles (DIN-ISO 14, DIN5463, DIN5464, DIN5471, DIN5472, BSA20)Machining | – | – | – | – | – |
| Slotting: keyways and internal profiles outside the standardMachining | – | – | – | – | – |
| Slotting: involute spline hub profiles (DIN5480, DIN5481, DIN5482)Machining | – | – | – | – | – |
| External slotting (e.g. ratchets)Machining | – | – | – | – | – |
| Slotting: internal hexagon and internal N-edgeMachining | – | – | – | – | – |
| Machining of workpieces with keyways/keyway hub profiles with blind holesMachining | – | – | – | – | – |
| CNC turningMachining | – | – | – | One-off – Series production | – |
| CNC millingMachining | – | – | – | One-off – Series production | – |
| Complete machining of complex workpieces in a few setups (turn-mill center)Machining | – | – | – | – | – |
| Tool grinding / manufacture and adaptation of slotting tools (including carbide)Machining | – | – | – | – | – |
| ShapingMachining | – | – | – | – | – |
| Engineering: drawing creation through to the design of complete gearbox assemblies, design andEngineering | – | – | – | – | – |
| Complete machining including outsourcing of turning, milling and grinding operations (planning andMachining | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC vertical slotting machine | Ravensburg SE 300 CNC | 1 | – | – | Pratteln, CH |
| Vertical slotting machine (conventional) | Ravensburg S 300/500 | 1 | – | – | Pratteln, CH |
| CNC turn-mill center | MORI SEIKI MT-3000 | 1 | – | – | Pratteln, CH |
| CNC turn-mill center | MORI SEIKI MT-253/1000 | 1 | – | – | Pratteln, CH |
| Lead and feed screw lathe | REIDEN S300 | 1 | – | – | Pratteln, CH |
| Tool grinding machine | – | 1 | – | – | Pratteln, CH |
Additional services
Reference customers
Quality
Order processing follows the guiding principle of "Quality Right First Time": the manufacture of the workpieces is planned, carried out and inspected in close collaboration with the customer. The Ravensburg slotting machines and turn-mill centers used in the plant are documented via public data sheets.
| Evidence | Pratteln |
|---|---|
| ISO 9001 | |
| Inspection according to "Quality Right First Time" | |
| Customer-specific planning and acceptance |
History
- 2016
Foundation of 1AMechanics GmbH in December 2016 in Pratteln, Basel-Landschaft.
- 2016
Close collaboration with reference customers such as ZWH, Haeusler and Thommen Rümlingen since its founding.