Manufacturing of plastic hybrids, 3D-MID components and fluidic-capacitive 360° inclination sensors for automotive, industry and medical technology
2E mechatronic
New on Amplifa
About 2E mechatronic
2E mechatronic specializes in the manufacture of mechatronic components and systems. The portfolio includes demanding plastic hybrids such as sensor housings, connector frames and connectors, injection-molded three-dimensional circuit carriers (3D-MID, Mechatronic Integrated Devices) with integrated functional diversity, as well as in-house developed, highly precise fluidic-capacitive 360° inclination sensors. Mass production of the plastic hybrids takes place in large-scale series on specially developed, fully automated production systems. In the company's own electronics manufacturing, complete MID assemblies are produced using the LDS process (Laser Direct Structuring). The company also offers development support with a focus on design for manufacturability and is involved in funded BMBF and ZIM research projects. The products find buyers in the fields of automotive (including safety-relevant applications), industry/automation with core competence in connectors, and medical technology.
- Processes
- Injection molding of plastic hybrid parts (sensor housings, connector frames, connectors), 3D-MID manufacturing using the LDS process (Laser Direct Structuring), injection-molded, Electronics manufacturing of complete MID assemblies, Manufacturing of highly precise fluidic-capacitive 360° inclination sensors (in-house development), Project management/Series production on fully automated production systems, Development support / design for manufacturability (R&D), Project management, Series production
- Materials
- Plastic (injection molding), LDS process (Laser Direct Structuring), 3D-MID technology
- Certificates
- IATF 16949, ISO 14001
- Industries
- Automotive, Industry/Automation, Medical technology
- 01
In-house development / development support
- 02
Research (BMBF/ZIM projects)
- 03
Injection molding of plastic hybrids
- 04
3D-MID manufacturing using the LDS process
- 05
Electronics manufacturing of complete MID assemblies
- 06
Series production / project management
Materials and Processes
Plastic (injection molding)
Injection-molded plastic hybrids and 3D-MID circuit carriers, e.g. sensor housings, connector frames and connectors.
LDS process (Laser Direct Structuring)
Process for producing injection-molded, three-dimensional circuit carriers with integrated functional diversity.
3D-MID technology
Mechatronic Integrated Devices enable multifunctionality, especially in medical technology.
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection molding of plastic hybrid parts (sensor housings, connector frames, connectors)Plastics | – | – | – | Large-scale series | – |
| 3D-MID manufacturing using the LDS process (Laser Direct Structuring), injection-moldedPlastics | – | – | – | – | – |
| Electronics manufacturing of complete MID assembliesAssembly | – | – | – | – | – |
| Manufacturing of highly precise fluidic-capacitive 360° inclination sensors (in-house development)Assembly | – | – | – | – | – |
| Project management/Series production on fully automated production systemsEngineering | – | – | – | Large-scale series | – |
| Development support / design for manufacturability (R&D)Engineering | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fully automated production systems for plastic hybrids (specially developed) | – | – | – | – | – |
Additional services
Quality
The company is certified according to IATF 16949 and ISO 14001 (certification by TÜV SÜD).
| Evidence | 2E mechatronic |
|---|---|
| IATF 16949 | |
| ISO 14001 |