Production of custom plastic injection-molded parts from 0.1 to 3500 g as well as tool and mould making
2M-Kunststofftechnik GmbH
85137 Walting · Rieshofener Straße 12New on Amplifa
About 2M-Kunststofftechnik GmbH
2M-Kunststofftechnik GmbH is a medium-sized family business from Walting in Bavaria that produces custom plastic parts using the injection moulding process. Its range of services includes 1K and 2K injection moulding on sandwich machines, the gas-assist injection moulding process for producing hollow parts, and shot weights from 0.1 to 3500 g with clamping forces of 35 to 1300 tonnes. Thermoplastics, elastomers and thermosets are processed. In addition, the company offers tool and mould making, CAD/CAM design, project engineering, prototype development by 3D printing (FDM), automation, assembly of modules, contract work, surface treatment and dry ice blasting. Customers come primarily from the automotive industry, the consumer goods and packaging sector, the electrical and household appliance industry, and the toy industry; BMW has been supplied as an A-supplier since 1999. Quality and environmental management are certified to DIN EN ISO 9001 and DIN EN ISO 14001.
- Site
- Walting
- Processes
- Plastic injection moulding (1K), 2K injection moulding technology, Gas-assist injection moulding process, Assembly of modules and contract work (post-processing, packaging, picking), Automation, Project engineering (tools, fixtures, gauges), 3D printing (FDM), Tool and mould making / tool technology
- Materials
- Thermoplastics, Elastomers, Thermosets, 3D printing (FDM-UV-A), Gas-assist injection moulding
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, ISO 9001, ISO 14001
- Founded
- 1992
- Employees
- 20
- Industries
- Automotive industry, Consumer goods, Electrical and household appliances, Toy industry, Packaging industry
- 01
CAD/CAM design and project engineering
- 02
Tool design and mould making
- 03
Prototype development (3D printing FDM)
- 04
Injection moulding (1K, 2K, gas-assist)
- 05
Surface treatment and finishing
- 06
Assembly of modules and contract work
- 07
Picking and packaging
Materials and processes
Thermoplastics
Used in 1K and 2K injection moulding as well as in the gas-assist process from 0.1 to 3500 g shot weight.
Elastomers
Processed by injection moulding for flexible and elastic components.
Thermosets
Processed, among other things, in prototype development.
3D printing (FDM-UV-A)
Additive manufacturing of prototypes, spare parts, aids and custom products since 2017.
Gas-assist injection moulding
Process for producing hollow plastic parts with material and weight savings.
Location
Walting
DEHeadquarters and production
- Part weight / size
- 0.1–3500 g shot weight
- Lot size
- Individual parts and prototypes, small, medium and large series
- Materials
- Thermoplastics, elastomers, thermosets
- 8 injection moulding machines with 35–1300 t clamping force
- Sandwich injection moulding machine with two stacked injection units
- 3D printer (FDM-UV-A process)
- 450-tonne machine (1999)
- 800-tonne machine (2001)
- 1300-tonne machine (2003)
Components and production examples
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastic injection moulding (1K)Plastics | – | Installation height 400 mm | 0.1 g – 3500 g | – | Thermoplastics, Elastomers |
| 2K injection moulding technologyPlastics | – | – | – | – | Thermoplastics, Elastomers |
| Gas-assist injection moulding processPlastics | – | – | – | – | Thermoplastics |
| Assembly of modules and contract work (post-processing, packaging, picking)Assembly | – | – | – | – | – |
| AutomationAssembly | – | – | – | – | – |
| Project engineering (tools, fixtures, gauges)Engineering | – | – | – | – | – |
| 3D printing (FDM)Additive | – | – | – | – | Plastics |
| Tool and mould making / tool technologyPlastics | – | – | – | – | Steel |
| Dry ice blastingSurface | – | – | – | – | – |
| Prototype developmentPlastics | – | – | – | – | Thermoplastics, Thermosets |
| Assembly of modulesAssembly | – | – | – | – | – |
| CAD/CAM designEngineering | – | – | – | – | – |
| Surface treatment / finishingSurface | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection moulding machine | – | – | Clamping force 35 to 1300 t; shot weight 0.1–3500 g; installation height 400 mm | – | Walting |
| Injection moulding machine (large machine) | – | – | 450 t clamping force | 1999 | Walting |
| Injection moulding machine | – | – | 800 t clamping force | 2001 | Walting |
| Injection moulding machine | – | – | 1300 t clamping force | 2003 | Walting |
| Sandwich injection moulding machine (2 horizontal stacked injection units) | – | – | – | – | Walting |
| 3D printer (FDM-UV-A process) | – | – | – | 2017 | Walting |
| Injection moulding machines (machine fleet totalling 8 machines) | – | 8 | – | 1998 | Walting |
Additional services
Reference customers
Quality and certification
Quality and environmental management are certified to DIN EN ISO 9001:2015 and DIN EN ISO 14001:2015 by Südcert GmbH; production is accompanied by continuous interim inspections.
| Evidence | Walting |
|---|---|
| ISO 9001 | |
| ISO 14001 |
History
- 1992
Founding of 2M-Kunststofftechnik GmbH in Neuburg an der Donau by Konrad and Martin Mack
- 1990er
Growth from initially three to six injection moulding machines; BMW acquired as a customer
- 1998
Relocation to Walting, expansion to eight injection moulding machines, introduction and certification of QM to DIN ISO 9001
- 1999
Recognized as an A-supplier of BMW; investment in a 450-tonne machine
- 2001
Investment in a machine with 800 tonnes clamping force
- 2003
Investment in a machine with 1300 tonnes clamping force
- 2009
Expansion of the management system to include environmental management to DIN ISO 14001
- 2017
Entry into additive manufacturing with 3D printing using the FDM-UV-A process