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3D Composite – Fertigung

Manufacture of 3D molded parts and composites made from technical nonwovens for interior and lightweight construction applications

3D Composite Logo

3D Composite

EverswinkelNew on Amplifa

EverswinkelLocation

About 3D Composite

3D Composite manufactures 3D molded parts and composites made from technical nonwovens. Carrier and surface materials are fused into stable units under controlled heat management; the resulting components remain dimensionally stable under heat, cold and moisture, insulate sound and offer high breathability. Starting materials include technical nonwovens made of plastics as well as sustainable raw materials such as hemp, jute and sisal, combined with textiles, films or synthetic leather. The range of services includes adaptation of existing drawing sets, series production of thermoformed components, assembly of complete modules as well as custom transport and packaging solutions. Typical applications are found in vehicle interiors – such as side wall and headliner trim, ceiling modules, cabinet interior panels, B-pillar covers and rear garage trim – as well as in the agricultural sector and in contract furniture such as acoustic panels. The company is certified to ISO 9001 and based in Everswinkel.

Site
Everswinkel
Processes
3D molded parts made from technical nonwovens (thermoforming), Fusing of carrier and surface materials under controlled heat management, Series production of thermoformed components, Assembly of complete modules, Adaptation of existing drawing sets / custom development (design, shaping,, Development of custom transport and packaging solutions, Adaptation of existing drawing sets
Materials
Technical nonwovens made of plastics, Hemp nonwoven, Jute nonwoven, Sisal nonwoven, Textiles, Films, Synthetic leather
Certificates
ISO 9001
Industries
Vehicle interior, Agricultural sector, Contract furniture / acoustic panels
  1. 01

    Engineering / adaptation of drawing sets

  2. 02

    Laminating / fusing of carrier and surface materials

  3. 03

    Thermoforming

  4. 04

    Series production

  5. 05

    Assembly of complete modules

  6. 06

    Transport and packaging solution

Materials & Processes

VLI-KU

Technical nonwovens made of plastics

Carrier material for thermoformed molded parts with dimensionally stable technical properties.

HANF

Hemp nonwoven

Sustainable raw material for composite molded parts.

JUTE

Jute nonwoven

Sustainable nonwoven as carrier material for composites.

SISAL

Sisal nonwoven

Sustainable nonwoven for high-quality composite components.

TEX

Textiles

Surface material with a premium, warm look and feel.

FOLIE

Films

Surface material for design variety of molded parts.

KUNSTLEDER

Synthetic leather

Surface material for demanding interior applications.

Sites

Standort Everswinkel

Everswinkel

DE

Production and end-to-end processing

Materials
Technical nonwovens (plastic, hemp, jute, sisal), textiles, films, synthetic leather

Components

Lightweight construction elements / trim elements
Lightweight construction elements / trim elementsThermoforming · vehicle interior
Acoustic panels
Acoustic panelsNonwoven composite manufacturing · contract furniture sector

Inside the production

3D Composite Team
3D Composite Team

Industries

Vehicle interiorAgricultural sectorContract furniture / acoustic panels

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3D molded parts made from technical nonwovens (thermoforming)Plastics––––Technical nonwovens made of plastics, Hemp, Jute, Sisal, Textiles, Films, Synthetic leather
Fusing of carrier and surface materials under controlled heat managementJoining––––Technical nonwovens, Textiles, Films, Synthetic leather
Series production of thermoformed componentsPlastics––––Technical nonwovens
Assembly of complete modulesAssembly–––––
Adaptation of existing drawing sets / custom development (design, shaping,Engineering–––––
Development of custom transport and packaging solutionsEngineering–––––

Additional services

Adaptation of existing drawing setsSeries production of thermoformed componentsAssembly of complete modulesDevelopment of custom transport and packaging solutions

Quality

As an ISO 9001 certified manufacturer, 3D Composite offers technically sound end-to-end processing from drawing adaptation to the finished assembly.

EvidenceEverswinkel
ISO 9001
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