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3S Pulverbeschichtung – Fertigung

Electrostatic powder coating of metal parts in RAL and custom colors in Geretsried near Munich.

3S

3S - Pulverbeschichtung

GeretsriedNew on Amplifa

Sole proprietorship (owner)Legal form
Geretsried, Upper BavariaLocation
GSBCoating according to quality and testing regulations

About 3S - Pulverbeschichtung

3S - Pulverbeschichtung is a sole proprietorship based in Geretsried in the district of Bad Tölz-Wolfratshagen, near Munich in Upper Bavaria. The company finishes metal parts using electrostatic powder coating (EPS), including bicycle parts, motorcycle parts, passenger car rims, and items from facade construction, interior fitting and general industry. Before coating, the workpieces are cleaned, degreased and pre-treated in a parts washing system; further steps include phosphating, chromating and rinsing. Coating is carried out with polyester, polyurethane and epoxy-based powder coatings, in RAL or custom colors as required; customer-supplied powder can also be processed. The powder is applied electrostatically in a modern powder booth, and subsequently cures in the curing oven at approx. 180 °C. The process is solvent-free and almost fully recyclable. Coating is performed in accordance with the international quality and testing regulations of GSB.

Site
Geretsried
Processes
Electrostatic powder coating (EPS), Parts washing system (cleaning/degreasing as pre-treatment), Phosphating, Chromating, Curing/cross-linking in the oven at approx. 180 °C, Powder coating (electrostatic, EPS), Pre-treatment: cleaning, degreasing, phosphating, chromating, rinsing, Parts washing system
Materials
Polyester (powder coating), Polyurethane (powder coating), Epoxy/epoxy resin (powder coating), Electrostatic powder coating, Polyester powder coating, Polyurethane powder coating, Epoxy/epoxy resin powder coating, Phosphating
Certificates
GSB (quality and testing regulations), GSB quality and testing regulations
Industries
Bicycle industry, Motorcycle industry, Automotive suppliers (passenger car rims), Facade construction, Interior fitting, General industry
  1. 01

    Consultation and order clarification

  2. 02

    Cleaning and degreasing (parts washing system)

  3. 03

    Pre-treatment (phosphating, chromating, rinsing)

  4. 04

    Electrostatic powder coating (EPS)

  5. 05

    Curing/cross-linking in the oven at approx. 180 °C

Powder coatings and processes

EPS

Electrostatic powder coating

Process with a high application efficiency, solvent-free and environmentally friendly.

PS

Polyester powder coating

Binder for coated metal parts with high resistance.

PUR

Polyurethane powder coating

Binder for long-lasting surfaces on metal parts.

EP

Epoxy/epoxy resin powder coating

Binder for adhesive, robust coatings.

Phosphatieren

Phosphating

Surface preparation to improve the adhesion of the coating.

Chromatieren

Chromating

Surface preparation for metal parts prior to powder coating.

Location

Geretsried

DE

Powder coating production site

Materials
Metal; polyester, polyurethane and epoxy powder coatings
  • Powder booth
  • Parts washing system
  • Curing oven (approx. 180 °C)

Coated components

Motorcycle rim, powder-coated
Motorcycle rim, powder-coatedPowder coating · Motorcycle industry
Case, powder-coated
Case, powder-coatedPowder coating · General industry
Frame panel, powder-coated
Frame panel, powder-coatedPowder coating · Facade construction/interior fitting
Frame, powder-coated
Frame, powder-coatedPowder coating · Bicycle industry

Industries

Bicycle industryMotorcycle industryAutomotive suppliers (passenger car rims)Facade constructionInterior fittingGeneral industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electrostatic powder coating (EPS)Surface––––Metal
Parts washing system (cleaning/degreasing as pre-treatment)Surface––––Metal
PhosphatingSurface––––Metal
ChromatingSurface––––Metal
Curing/cross-linking in the oven at approx. 180 °CSurface––––Metal

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Powder booth––––Geretsried
Parts washing system––––Geretsried
Curing oven (approx. 180 °C)––––Geretsried

Additional services

Powder coating (electrostatic, EPS)Pre-treatment: cleaning, degreasing, phosphating, chromating, rinsingParts washing systemConsultationCoating in RAL and custom colorsCustomer-supplied powder possible

Quality

Coating is performed in accordance with the international quality and testing regulations of GSB. The adhesion of the coating is ensured through careful cleaning, degreasing and surface preparation.

EvidenceGeretsried
GSB quality and testing regulations
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