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4JET – Fertigung

Develops and manufactures industrial laser systems for glass processing, surface treatment and tire production.

4JET Logo

4JET GmbH

Alsdorf · Krailling · Shanghai · AtlantaNew on Amplifa

2006Founded
approx. 180Employees in Alsdorf (2024)
4 sitesGermany, China, USA
>130Patent families (approx. 450 individual patents)
approx. 27,000 m²Alsdorf campus (2024)

Laser systems for glass, surfaces and tires

4JET GmbH, headquartered in Alsdorf, is a manufacturer of industrial laser systems for precise cleaning, cutting, drilling and structuring of sensitive technical surfaces. The company combines laser process technology with optics, image processing, automation and its own Core4 software platform into turnkey production solutions. Core applications are laser-based glass processing (Bessel beam cutting, nanoPerforation, glass drilling/TGV, wafer dicing), thin-film processing, laser cleaning and laser interference structuring (DLIP) as well as laser systems for tire manufacturing. Materials processed include glass, borosilicate glass, fused silica, glass-ceramic, semiconductor materials such as silicon, SiC, GaAs and InP, coatings and rubber. Customers come from industries such as the tire and automotive industry, architectural glass, thin-film PV, semiconductors, displays, augmented reality, optics, medical, life sciences and aerospace. The headquarters at the Alsdorf site (campus opened 2024, approx. 27,000 m²) comprises R&D, an applications lab and assembly; further sites exist in Krailling, Shanghai and Atlanta.

Site
Alsdorf
Processes
Laser cutting of glass (free-form cutting, Bessel beam / nanoPerforation, EnP), Laser cutting of glass and brittle materials (Bessel beam, stress-free edges), Laser cleaning (non-contact, hand-held or integrated), Tire mold cleaning, Tire innerliner cleaning, Selective laser ablation of rubber on tire beads (laser uniformity correction), LEAF – Shark Skin: large-area production of flow-optimized surfaces by means of, Surface functionalization by laser interference structuring (DLIP)
Materials
Glass (general, incl. thin glass, glass wafers, glass substrates), Borosilicate glass, Fused silica, BK7, Glass-ceramic, Tempered and untempered glass, Specialty glass, Silicon
Certificates
EN ISO 9001:2025, EN ISO 14001:2025, ISO 9001, ISO 14001
Founded
2006
Employees
approx. 180 at the
Industries
Tires, Architectural glass and household appliances, Augmented reality, Automotive industry, Aerospace, Displays
  1. 01

    Research & development (laser processes, optics, software)

  2. 02

    Applications lab and process development

  3. 03

    Engineering and system integration (automation, Core4 software)

  4. 04

    Assembly of laser systems in Alsdorf

  5. 05

    Commissioning and line integration at the customer

  6. 06

    Technical service, maintenance and after-sales worldwide

Materials and processes

GLAS

Glass (incl. borosilicate glass, fused silica, BK7, glass-ceramic, tempered

Core material for laser cutting, glass drilling, TGV and wafer dicing in optics, semiconductors and architectural glass.

Si

Silicon (wafers)

Processing in wafer dicing and MEMS/photonics structuring.

SiC

Silicon carbide

Laser cutting and structuring of brittle compound semiconductor substrates.

GaAs

Gallium arsenide

Laser processing of compound semiconductor wafers.

InP

Indium phosphide

Laser processing of compound semiconductor wafers.

SAPPH

Sapphire

Brittle substrate for laser-based cutting and dicing.

TCO

Conductive layers (ITO, FTO, Low-E)

Selective laser coating removal with minimal heat input.

PV-DSC

Thin-film PV materials (perovskite, CIGS, CdTe)

P1/P2/P3 laser scribing of thin-film solar cells.

GUMMI

Rubber (tires)

Laser marking, innerliner and mold cleaning as well as uniformity correction.

Sites

Standort Alsdorf

Alsdorf

DE

Headquarters, R&D, applications lab, assembly

Materials
Glass, semiconductor materials, rubber
  • PEARL 400S
  • PEARL 500X
  • PEARL 900S
  • PEARL 80G
  • TOPAZ LD
  • TOPAZ 3D
  • TOPAZ Px
  • DTX 200 NX
  • LASER-FIT Line
  • LUC
  • T-Mark
  • STMCS
  • TCS
  • JETLASER

Krailling

DE

Competence center for micromachining (formerly Corning Laser Technologies, acquired 2025)

Materials
Glass, wafers

Shanghai

CN

Sales and service center for Asia

Atlanta

US

Demonstration center for tire machinery and US service center

Solutions and systems

Laser cutting of glass (Bessel beam)
Laser cutting of glass (Bessel beam)Glass cutting · Glass and display industry
Glass drilling / TGV
Glass drilling / TGVUSP laser drilling · Semiconductors
Wafer dicing
Wafer dicingLaser perforation/scribe-&-break · Semiconductors
Laser cleaning
Laser cleaningSurface cleaning · Automotive/aerospace
LEAF shark-skin structuring
LEAF shark-skin structuringDLIP riblets · Aerospace
Tire marking (SCANNECT/T-Mark)
Tire marking (SCANNECT/T-Mark)Laser marking · Tire industry
Tire uniformity correction (LUC)
Tire uniformity correction (LUC)Laser ablation · Tire industry
Cockpit glass processing
Cockpit glass processingBessel beam cutting · Automotive industry

Inside the production

Manufacturing and assembly of laser systems
Manufacturing and assembly of laser systems
4JET trade fair booth glasstec 2024
4JET trade fair booth glasstec 2024

Industries

TiresArchitectural glass and household appliancesAugmented realityAutomotive industryAerospaceDisplaysLife sciencesMedicalOptics and optical componentsSemiconductorsThin-film PV

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cutting of glass (free-form cutting, Bessel beam / nanoPerforation, EnP)Machining––––Glass, Borosilicate glass, Fused silica, BK7, Glass-ceramic, Tempered glass, Coated glass
Laser cutting of glass and brittle materials (Bessel beam, stress-free edges)Machining––––Glass, SiC, Silicon, Sapphire
Laser cleaning (non-contact, hand-held or integrated)Surface––––Wide range of surfaces
Tire mold cleaningSurface––––Steel (tire molds)
Tire innerliner cleaningSurface––––Rubber
Selective laser ablation of rubber on tire beads (laser uniformity correction)Surface––––Rubber
LEAF – Shark Skin: large-area production of flow-optimized surfaces by means ofSurface––––Organic coatings, aerospace surfaces
Surface functionalization by laser interference structuring (DLIP)Surface––––Glass, Coatings
Glass drilling (non-contact, without tool change/water)Machining––––Glass, Fused silica, Sapphire, Glass wafers
Tire lettering / high-contrast marking ("Suberblack" markings)Surface––––Rubber, Tire sidewalls
Wafer dicing (laser perforation + scribe-&-break, dies from 1 mm²)Machining––––Glass wafers, Borosilicate, Fused silica, ultra-thin wafers < 50 µm, Silicon, SiC, GaAs, InP, Sapphire
Thin-film processing: selective removal of conductive layersSurface––––TCO (ITO, FTO), Low-E coating, AR/dielectric/metallic coatings, Perovskite, CIGS, CdTe
P1/P2/P3 laser scribing of thin-film PV cells (perovskite, CIGS, CdTe, tandem)SurfaceScribe alignment below 10 µm–––Perovskite, CIGS, CdTe, Tandem cells
TGV drilling (through glass vias, high aspect ratio)Machining––––Glass interposers
Wafer structuring for MEMS and photonics (USP lasers, 2.5D/3D topographies)Machining––––Glass, Silicon, GaAs, InP, SiC, Sapphire
Cutting and structuring of compound semiconductor materials (GaAs, InP, SiC)Machining––––GaAs, InP, SiC
Precision drilling of gas distribution plates (showerhead plates)Machining––––Glass
Silent tires: directly foamed noise-damping tire innerlinersSurface––––Rubber
Laser pre-treatment / surface preparation of sensitive technical surfacesSurface––––Sensitive technical surfaces
Laser paint removal / delaminationSurface––––Coatings
Edge processing and notch fabrication on wafers / edge passivationMachining––––Wafers, Glass
Laser cutting and shaping of optical glass, crystals and wafers; aperture processing;MachiningSub-micrometer precision–––Fused silica, BK7, Borosilicate glass, Specialty glass, Crystals, Wafers
Automated laser technology / system integration: handling, cassette and box loading, SCARA andAssembly–––––
Engineering / system development for laser processes, automation, software and system integrationEngineering–––––
Automated quality inspection / machine vision systems (light-sheet scanning,Testing–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser processing platform for glass wafers and glass substrates4JET PEARL 400S–––Alsdorf, Germany
All-in-one laser machine for glass processing (up to 4 process heads)4JET PEARL 500X–––Alsdorf, Germany
Laser system for large-format glass substrates4JET PEARL 80G–Max. working area single-sheet: 2350 mm × 3700 mm; dual-sheet: 2350 mm × 1900 mm–Alsdorf, Germany
Laser delamination system4JET TOPAZ LD–Processing in 80 mm wide increments across the entire glass width; system dimensions approx. 6200 mm–Alsdorf, Germany
Laser system for thin-film processing4JET TOPAZ 3D––––
Laser system for thin-film processing (P1-P3 scribing)4JET TOPAZ Px––––
Wafer dicing system4JET DTX 200 NX––––
Laser system for tire processing4JET LASER-FIT Line––––
Laser uniformity correction system for tires4JET LUC––––
Tire marking system4JET T-Mark––––
Tire marking system (compact)4JET T-Mark Compact––––
Tire processing system4JET TCS––––
Tire processing system4JET STMCS––––
Laser cleaning system (hand-held/integrated)4JET JETLASER––––
Laser cleaning system (integrated variant)4JET JETLASER Integration––––
Laser system for glass drilling4JET PEARL 900S––––
Prototype laser system for flow-optimized surfaces (shark skin)4JET LEAF (Laser Enhanced Air Flow)––––

Additional services

Laser cleaningGlass cutting (Bessel beam / nanoPerforation)Glass drilling (TGV)Wafer dicingThin-film processing / edge delaminationTire marking (SCANNECT QR)Tire uniformity correction (LUC)Tire mold cleaning (STMCS)Tire innerliner cleaning (TCS)Silent tires (LASER-FIT Line)LEAF shark-skin surface structuringLaser paint removal / coating removalLaser activation / adhesive preparationCore4 software frameworkAutomation integrationApplications lab / job shop laser mold cleaning as a serviceTechnical service: 24/7 hotline, maintenance, training, remote supportAfter-sales: parts management, process optimization, machine relocations

Reference customers

Nikon Corporation (LEAF shark skin cooperation)Plan Optik AG (PEARL VLIS / TGV cooperation)German premium tire manufacturer (SCANNECT series introduction, not named)

Quality

Quality and environmental management systems are certified according to DIN EN ISO 9001 and DIN EN ISO 14001. The R&D activities have been awarded the BSFZ seal several times; the laboratories feature modern metrology such as scanning electron and laser scanning microscopy as well as large-area coordinate measuring technology.

EvidenceAlsdorfKraillingShanghaiAtlanta
ISO 9001
ISO 14001

History

  1. 2006

    Founded in Hückelhoven; entry into the tire market

  2. 2008

    Entry into the photovoltaics market; VC investment eCapital

  3. 2009

    Relocation to Alsdorf

  4. 2013

    Foundation of 4JET Americas Inc

  5. 2014

    Entry into the glass market

  6. 2016

    Entry into aerospace

  7. 2018

    Investment round Jolt Capital

  8. 2019

    Foundation of 4JET China

  9. 2020

    Acquisition of the tire inspection business unit from Hennecke Systems; MicroFab job shop in Alsdorf

  10. 2021

    Opening of the Atlanta service and demo center; launch of JETLASER M100

  11. 2022

    Opening of the production plant in Aachen; launch of TOPAZ PV scribing

  12. 2023

    Launch of LUC (uniformity correction), PEARL VLIS/TGV with Plan Optik, LEAF cooperation with Nikon

  13. 2024

    Move to new headquarters in Alsdorf-Hoengen (27,000 m²); launch of LASER-FIT Line; award Tire Supplier of the Year

  14. 2025

    Acquisition of Corning Laser Technologies GmbH; new site in Krailling

  15. Transformati

    Merger of the four operating companies into 4JET GmbH

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