5-axis CNC machining of demanding materials such as titanium, Inconel and carbon for aviation, motorsport and medical technology

5AXperformance GmbH

Inning a. Ammersee (Wildmoos 4) · DENew on Amplifa

2007Founded

9Employees (2024)

up to 650 x 650 x 400 mmComponent size

single parts to medium seriesLot sizes

Ra 0.2 µm / ±50 µmSurface / standard tolerance

About 5AXperformance

5AXperformance GmbH, based in Inning a. Ammersee, manufactures metallic components as well as components made of composite materials and plastics using 5-axis CNC machining. Its focus is on difficult-to-machine superalloys such as titanium-, tungsten- and nickel-base alloys (Inconel), high-strength steels as well as carbon fibre, ceramics and special plastics such as PMMA. The company machines complex, distortion-prone and thin-walled geometries with freeform surfaces in single-part production and small to medium series, with component sizes up to approx. 650 x 650 x 400 mm. The machining of cast and 3D-printed blanks as well as the development of metallic components are also part of the service portfolio. Quality assurance is performed in accordance with EN/AS 9100 with first article inspection (FAI per DIN/EN 9102). The main customer industries are aviation, motorsport, medical technology, automotive and plant engineering.

Site: Inning a. Ammersee
Processes: 5-axis milling (machining of demanding geometries, freeform surfaces), Machining of generative blanks (cast or 3D-printed blank), Engineering / development of metallic components, consulting and optimisation, Quality assurance / first article inspection (FAI per DIN/EN 9102, dimensional inspection, 5-axis CNC machining, Development of metallic components, Machining of cast and 3D-printed blanks, First article inspection (FAI per DIN/EN 9102)
Materials: Titanium-base alloys, Tungsten-base alloys, Nickel-base alloys (Inconel), High-strength steels, Carbon fibre (carbon), Ceramics, PMMA (design light guide), Metals (metallic components)
Certificates: EN 9100:2018 (AS 9100D), DIN EN ISO 9001:2015
Founded: 2007
Employees: 9
Industries: Aviation, Motorsport, Medical technology, Automotive, Plant engineering

01
Engineering / component development
02
Purchasing of cast or 3D-printed blanks (if required)
03
5-axis CNC machining
04
Quality assurance / first article inspection (FAI per DIN/EN 9102)
05
Delivery

Materials & Processes

5-Achsen-Fräsen

5-axis CNC machining

Complex, distortion-prone geometries with freeform surfaces, component sizes up to approx. 650 x 650 x 400 mm.

Titanium-base alloys

Difficult-to-machine superalloys for aviation and motorsport components.

Tungsten-base alloys

High-density materials for demanding applications.

Nickel-base alloys (Inconel)

Machining of heat-resistant alloys, e.g. for aviation probes.

Stahl

High-strength steels

Machining of high-strength steels with tight tolerances.

CFK

Carbon fibre (carbon)

Machining of carbon components such as brake discs and pressure vessels in motorsport.

Keramik

Ceramics

Machining of ceramic materials for special requirements.

PMMA

PMMA (design light guide)

Manufacture of design light guides from special plastic.

Engineering

Development of metallic components

Consulting, development and optimisation of components starting from the blank.

Locations

Inning a. Ammersee

Production site

Part weight / size: up to approx. 650 x 650 x 400 mm
Lot size: single parts to medium series
Materials: titanium, tungsten and nickel-base alloys, high-strength steels, carbon, ceramics, PMMA

Components

**Titanium rotor blade**5-axis milling · aviation

**Titanium brake caliper, additively manufactured**Machining of 3D-printed blank · motorsport

**Carbon brake disc**CFRP machining · motorsport

**Carbon pressure vessel**CFRP machining · motorsport

**Electronics housing, weight-optimised**5-axis milling · aviation

**Wheel star / dog bone**5-axis milling · motorsport

**Axial impeller**5-axis milling · aviation

**PMMA design light guide**Plastic machining · design

**Inconel probe**5-axis milling · aviation

Inside the production

Demanding component geometry with freeform surfaces

Tight tolerances, beyond the standard ±50 µm

Standards-compliant quality assurance (EN/AS 9100)

Industries

AviationMotorsportMedical technologyAutomotivePlant engineering

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
5-axis milling (machining of demanding geometries, freeform surfaces)Machining	standard ±50 µm, higher accuracies possible · up to Ra 0.2 µm (Rzmax 2 µm)	650 mm × 400 mm	–	single parts – small to medium series	titanium alloys, tungsten-base alloys, nickel-base alloys (Inconel), high-strength steels, carbon fibre (carbon), ceramics, special plastics (PMMA)
Machining of generative blanks (cast or 3D-printed blank)Machining	–	–	–	–	titanium (additively manufactured brake caliper), metals
Engineering / development of metallic components, consulting and optimisationEngineering	–	–	–	–	–
Quality assurance / first article inspection (FAI per DIN/EN 9102, dimensional inspectionInspection	–	–	–	–	–

Additional services

5-axis CNC machiningDevelopment of metallic componentsMachining of cast and 3D-printed blanksFirst article inspection (FAI per DIN/EN 9102)Standards-compliant quality assurance (EN/AS 9100)

Quality

Quality assurance is performed in accordance with EN/AS 9100 with dimensional inspection conforming to the drawing of regular geometries, freeform surfaces and surfaces, as well as traceability of materials and work sequences. First article inspection is carried out as FAI per DIN/EN 9102.

Evidence	Inning a. Ammersee
EN 9100:2018 (AS 9100D)
DIN EN ISO 9001:2015

History

2007
Registration of 5AXperformance GmbH on 13.12.2007 at the Amtsgericht München (HRB 171275, registered office Kirchheim b. München, share capital 25,000 €); managing directors Andreas Daunderer and Christian Wilkening
2015
Relocation of the registered office to Inning a. Ammersee on 22.10.2015