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A.A. Modelleria – Fertigung

Italian foundry specialist for sand-cast prototypes and series parts in aluminium and cast iron, up to over 500 pieces per order.

A.A. Modelleria Logo

A.A. Modelleria s.r.l.

Turin (IT)New on Amplifa

Turin (IT)Location
s.r.l.Legal form
up to over 500 piecesQuantity per series order

About A.A. Modelleria

A.A. Modelleria s.r.l. is an Italian manufacturing service provider based in Turin, specializing in rapid prototype development and series production of castings. The company processes CAD data, performs simulations and produces models and moulds using 3D printing with furan-curing sands. Its own foundry produces sand castings in aluminium alloys (EN AC-42100, EN AC-43100, EN AC-43300) as well as cast iron (EN-GJL, EN-GJS, EN-GJS-SiMo/Ni-resist, EN-GJV). The value chain covers prototyping, foundry, machining, grinding, painting and final inspection through to the ready-to-assemble product. Series orders of over 500 pieces per order are realized with short lead times and low setup costs. Customers come primarily from the automotive industry and general industry.

Site
Turin, Italy
Processes
Rapid prototyping (3D printers, furan sands), Sand casting (foundry), Mechanical processing / machining, Grinding, Quality management / final quality inspections, Assembly (ready-to-assemble product), Series production up to 500+ pieces, Rapid prototyping (3D printing with furan sands)
Materials
EN AC-42100, EN-AC-43100, EN-AC-43300, EN-GJL, EN-GJS, EN-GJS-SiMo/Ni-resist, EN-GJV, EN AC-43100
Industries
Automotive industry, Engine and drive components, Industry, Aerospace (customers such as AVIO AERO), Automotive industry (engine/drivetrain components), Industry (industrial)
  1. 01

    CAD data processing

  2. 02

    Simulation

  3. 03

    Pattern making / 3D printing with furan sands

  4. 04

    Sand casting (foundry)

  5. 05

    Machining / mechanical processing

  6. 06

    Grinding / painting

  7. 07

    Quality inspection

  8. 08

    Ready-to-assemble completion

Materials & Processes

EN AC-42100

EN AC-42100

Aluminium casting alloy for components such as crankcase base parts with high strength.

EN-AC-43100

EN AC-43100

Aluminium casting alloy for mechanically stressed cast components.

EN-AC-43300

EN AC-43300

Aluminium casting alloy, among other things for camshaft carriers.

EN-GJL

EN-GJL

Grey cast iron with good castability for complex component geometries.

EN-GJS

EN-GJS

Spheroidal graphite cast iron with high compressive strength and corrosion resistance.

EN-GJS-SiMo/Ni-resis

EN-GJS-SiMo / Ni-resist

High-temperature or special cast iron for thermally stressed components.

EN-GJV

EN-GJV

Compacted graphite iron (vermicular cast iron) for highly stressed engine components.

Locations

Standort Turin

Turin

IT

Headquarters and production

Lot size
Lot sizes 1 to over 500 pieces
Materials
Aluminium alloys, cast iron
  • 3D sand printers (furan sands)

Reference Parts

Basement + crankshaft bearing mount (EN AC-42100, 26 kg)
Basement + crankshaft bearing mount (EN AC-42100, 26 kg)Sand casting · Automotive industry
Crankcase LH+RH (EN AC-42100, 18 kg)
Crankcase LH+RH (EN AC-42100, 18 kg)Sand casting · Automotive industry
Camshaft carrier (EN AC-43300, 11 kg)
Camshaft carrier (EN AC-43300, 11 kg)Sand casting · Automotive industry

Inside the production

Rapid prototyping with 3D sand printing
Rapid prototyping with 3D sand printing
Series production of castings
Series production of castings
Finished casting
Finished casting

Industries

Automotive industryEngine and drive componentsIndustryAerospace (customers such as AVIO AERO)Automotive industry (engine/drivetrain components)Industry (industrial)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rapid prototyping (3D printers, furan sands)Additive––––Aluminium, Cast iron
Sand casting (foundry)Casting–––1 – 500+EN AC-42100, EN-AC-43100, EN-AC-43300, EN-GJL, EN-GJS, EN-GJS-SiMo/Ni-resist, EN-GJV
Mechanical processing / machiningMachining––––Aluminium, Cast iron
GrindingSurface––––Aluminium
Quality management / final quality inspectionsTesting–––––
Assembly (ready-to-assemble product)Assembly–––––
Series production up to 500+ piecesCasting–––1 – 500+Aluminium, Cast iron

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printers for furan sands–––––

Additional services

Rapid prototyping (3D printing with furan sands)Series production up to over 500 piecesPattern makingFoundry/sand castingCAD data processingSimulationMachining/mechanical processingQuality inspectionGrinding/painting (lavorazioni finali)Ready-to-assemble completion
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