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A.Haberkorn – Fertigung

Technical textiles: fire hoses, webbing, ropes and fall-protection PPE from our own weaving mill

A.Haberkorn Logo

A.Haberkorn & Co. GmbH

Freistadt (Werndlstraße 3, administration/sales) · Freistadt (Leonfeldner Straße 25, production)New on Amplifa

1919Founded
120Employees
2 locations in Freistadt (AT)Locations
>2 million m hose/year; >10 million mAnnual capacity
>100Weaving machines

Technical textiles since 1919 – Made in Austria

A.Haberkorn & Co. GmbH is an Austrian manufacturer of technical textiles based in Freistadt (Mühlviertel region), Upper Austria. From a rope-making business founded in 1919, the family-owned company has developed, now in its fifth generation, into an industrial enterprise with 120 employees that manufactures everything from raw fabric to fully finished articles in-house. On more than 100 partially patented looms, over 2 million metres of fire and industrial hose as well as more than 10 million metres of woven webbing are produced annually. The product range includes professional complete systems for fall protection (PPE), custom-made webbing and rope products for industry and technology, circular-woven products and hoses for fire brigades, industry and agriculture, as well as technical fabrics for automotive components. Processes include narrow-fabric weaving, circular and jacquard circular weaving (patent EP 3177759) and braiding technology; processed materials are polyester, polyamide and aramid. In-house testing facilities for tensile, compression, burst pressure, abrasion and flame tests as well as drop-test rigs complement production.

Site
Freistadt, Austria
Processes
Weaving of narrow fabrics / webbing, Circular weaving (circular-woven products, fire hoses), Jacquard circular weaving (textile multi-layer construction, patented weaving method EP 3177759), Braiding technology (ropes, lines, round braids), Final assembly of textile articles (custom-made webbing and rope products), Tensile and compression testing, Burst pressure testing, Abrasion resistance testing (L3 abrasion test)
Materials
Aramid, Polyester, Polyamide
Certificates
ISO 9001, ISO 14001, PPE certificate (external), Elements of ISO/TS 16949, PPE certification (external, PSA18-096-Z7 1)
Founded
1919
Employees
120
Industries
Fire brigades/rescue services, Personal protective equipment (fall-protection PPE), Automotive, Industry & technology, Agriculture, Leisure/sports
  1. 01

    Textile development and application engineering

  2. 02

    Weaving (narrow fabrics, circular and jacquard circular weaving) and braiding

  3. 03

    Final assembly into webbing, rope and hose articles

  4. 04

    Testing and certification (tensile, burst pressure, abrasion, flame test, drop

Materials and processes

AR

Aramid

High-temperature-resistant fibre with high tear and tensile strength; the basis of the flame-resistant ARAX series for firefighter PPE.

PES

Polyester

Standard fibre material for webbing, hoses and narrow fabrics with high strength and abrasion resistance.

PA

Polyamide

Used for ropes, lines, round braids and hose products with high wear resistance.

Locations

Standort Freistadt – Werndlstraße 3

Freistadt – Werndlstraße 3

AT

Administration, sales, testing & certification

  • Testing facilities for tensile and compression tests
  • Drop-test rig for webbing and ropes
  • Heat and climate chambers
Standort Freistadt – Leonfeldner Straße 25

Freistadt – Leonfeldner Straße 25

AT

Production

Materials
Polyester, Polyamide, Aramid
  • More than 100 partially patented weaving machines
  • Jacquard circular weaving machines
  • Braiding machines

Products

NOVAX full-body harness
NOVAX full-body harnessWeaving + finishing · fall-protection PPE
INTRAX multi-layer fire hose
INTRAX multi-layer fire hoseJacquard circular weaving · fire brigade
RIBBFLEX hose
RIBBFLEX hoseCircular weaving · fire brigade
Ropes, lines & round braids
Ropes, lines & round braidsBraiding technology · industry & technology
Webbing & narrow fabrics
Webbing & narrow fabricsWeaving · transport/mechanical engineering

Inside the production

INTRAX production at the Freistadt plant
INTRAX production at the Freistadt plant
Fire hose in firefighting deployment
Fire hose in firefighting deployment
ARAX – flame-resistant aramid webbing in a fire test
ARAX – flame-resistant aramid webbing in a fire test
Joint fall-protection test with Dräger
Joint fall-protection test with Dräger
Manufacturing of technical fabrics
Manufacturing of technical fabrics

Industries

Fire brigades/rescue servicesPersonal protective equipment (fall-protection PPE)AutomotiveIndustry & technologyAgricultureLeisure/sportsTransport/mechanical engineeringMilitaryMedical technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Weaving of narrow fabrics / webbingTextile processing––––Polyester, Aramid
Circular weaving (circular-woven products, fire hoses)Textile processing––––Polyester, Polyamide
Jacquard circular weaving (textile multi-layer construction, patented weaving method EP 3177759)Textile processing––––Polyester
Braiding technology (ropes, lines, round braids)Textile processing––––Polyester, Polyamide
Final assembly of textile articles (custom-made webbing and rope products)Assembly––––Polyester, Polyamide, Aramid
Tensile and compression testingTesting–––––
Burst pressure testingTesting–––––
Abrasion resistance testing (L3 abrasion test)Testing–––––
Flame testTesting–––––
Drop tests for webbing and ropes (drop-test rigs)Testing–––––
Heat and climate testingTesting–––––
Manufacture of personal protective equipment against falls (harnesses, webbing energy absorbers,Assembly––––Aramid, Polyester, Polyamide
Development partner: optimisation of material properties, jacquard patterns, name weavesEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Weaving machines (partially patented, for webbing and hose)–>100––Freistadt (Leonfeldner Straße 25 plant)
Jacquard circular weaving machine––––Freistadt
Drop-test rig for webbing and ropes––––Freistadt
Heat and climate chambers––––Freistadt
Testing facilities/test equipment for tensile and compression tests, burst pressure, abrasion––––Freistadt

Additional services

Development/application engineering (textile engineers, development partner)Testing & certification (tensile/compression testing, burst pressure, abrasion, flame test,Finishing of fully finished articles from our own raw fabricResearch & development (patent EP 3177759, jacquard circular weaving technology)Custom patterns/name weaves (jacquard)

Reference customers

Dräger (joint test on fall protection + respiratory protection)

Quality

A quality management system in accordance with ISO 9001 has been in place since 1995; production processes are monitored, checked and documented from goods receipt to delivery. As an automotive supplier, elements of ISO/TS 16949 such as FMEA, continuous improvement and PPAP are additionally applied.

EvidenceFreistadt
ISO 9001
ISO 14001
Elements of ISO/TS 16949
PPE certification (external, PSA18-096-Z7 1)

History

  1. 1919

    Founded as a small rope-making business in Freistadt

  2. 1995

    Introduction of the quality management system in accordance with ISO 9001

  3. 2016

    Patent EP 3177759 (circular weaving device) – basis for the INTRAX multi-layer fire hose

  4. 2023

    EU-funded capacity expansion of the jacquard circular weaving machines (IBW/EFRE)

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