Injection molding production of technical plastic parts including finishing, assembly and logistics
A K Kunststoffspritzguss GmbH & Co. KG
AbenbergNew on Amplifa
About AK Kunststoffspritzguss
A K Kunststoffspritzguss GmbH & Co. KG is a family-owned company in the plastics processing industry based in Abenberg, Bavaria. The company manufactures technical parts from thermoplastic plastics using 1K and 2K injection molding, from prototypes and small series to high-volume production, with injection molding machines from 35 to 210 t clamping force and a maximum shot weight of 330 g (PS). The value chain includes the design and procurement of injection molds, material preparation with central drying systems and color dosing, as well as finishing processes such as screen and pad printing, hot embossing and painting. In addition, assembly work on the manufactured parts, the development of suitable shipping packaging and complete logistics including load carrier management are offered. The products are used mainly in medical technology, household appliances, the electrical industry and the cosmetics sector. Production takes place in a dust-free, continuously filtered production environment with consistent batch traceability.
- Site
- Abenberg
- Processes
- Injection molding, 1K/2K injection molding, Screen/pad printing, Hot embossing, Painting, Assembly work on parts manufactured in-house, Toolmaking (design and procurement of injection molds from external toolmakers), Pre-drying of raw materials in central drying systems
- Materials
- Thermoplastic plastics (engineering plastics, unreinforced and others), PS (polystyrene, reference for max. shot weight), Thermoplastic Plastics, Polystyrene (PS), 1K/2K Injection Molding, Screen/Pad Printing, Painting, Hot Embossing
- Certificates
- DIN ISO 9001, HACCP (hygiene management), ISO 9001, Batch traceability, Tool monitoring (EMPB)
- Founded
- 2007
- Industries
- Medical technology, Household appliances, Electrical industry, Cosmetics
- 01
Mold design and procurement
- 02
Material preparation (drying, color dosing)
- 03
1K/2K injection molding
- 04
Screen/pad printing, hot embossing, painting
- 05
Assembly
- 06
Logistics with load carrier management and pallet account
Plastics & Processes
Thermoplastic Plastics
Engineering plastics as base material for technical injection molded parts, unreinforced and other variants.
Polystyrene (PS)
Reference material for the maximum shot weight of 330 g.
1K/2K Injection Molding
Single- and two-component injection molding for parts with multiple materials or colors.
Screen/Pad Printing
Finishing of the manufactured parts through printing.
Painting
Surface finishing of the injection molded parts.
Hot Embossing
Surface finishing by hot embossing.
Locations
Abenberg
DEProduction and company headquarters
- Part weight / size
- max. 330 g shot weight (PS)
- Lot size
- Prototypes, small series, high-volume series
- Materials
- Thermoplastic Plastics
- Injection molding machines 35–210 t clamping force
- Sprue picker/robot system
- Vacuum conveying system
- Central drying system
- Minicolor color dosing unit
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection moldingPlastics | – | – | 330 g (PS, shot weight) | Prototypes/small series – High-volume series | thermoplastic plastics, PS |
| 1K/2K injection moldingPlastics | – | – | – | – | thermoplastic plastics |
| Screen/pad printingSurface | – | – | – | – | – |
| Hot embossingSurface | – | – | – | – | – |
| PaintingSurface | – | – | – | – | – |
| Assembly work on parts manufactured in-houseAssembly | – | – | – | – | – |
| Toolmaking (design and procurement of injection molds from external toolmakers)Engineering | – | – | – | – | – |
| Pre-drying of raw materials in central drying systemsPlastics | – | – | – | – | thermoplastic plastics |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machine | – | – | Clamping force 35 to 210 t, max. shot weight 330 g (PS), with sprue picker/robot system | – | Abenberg |
| Vacuum conveying system (material feeding) | – | – | – | – | Abenberg |
| Central drying system | – | – | – | – | Abenberg |
| Color dosing unit “Minicolor” | Minicolor | – | – | – | Abenberg |
Additional services
Quality & Certification
Production is certified to DIN ISO 9001 and carried out according to HACCP hygiene management in a dust-free, continuously filtered production environment. Consistent batch traceability, tool monitoring with EMPB, and access control via RFID employee badges apply.
| Evidence | Abenberg |
|---|---|
| ISO 9001 | |
| HACCP (hygiene management) | |
| Batch traceability | |
| Tool monitoring (EMPB) |
History
- 2007
Registered as A K Kunststoffspritzguss e. K. with registered office in Abenberg (12.02.2007, Amtsgericht Nürnberg HRA 14490).
- 2015
Change of legal form from e. K. to GmbH & Co. KG; the general partner becomes AK Verwaltungs GmbH.
- 2015
Relocation to Dieselstraße 10, Abenberg.