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a-metal – Fertigung

a-metal develops compact metal 3D printing systems (powder bed) with a cartridge system for getting started with in-house additive manufacturing.

a-metal Logo

a-metal AG

Technoparkstrasse 1, 8005 Zürich, SwitzerlandNew on Amplifa

2021Technological breakthrough / Proof of Concept
< 100 employeesYoung, growing team (overview: 7 people on the website)
CHF 80'000Printer purchase price (sieving station CHF 8'750)
Refrigerator sizeFootprint of the machine
< CHF 100'000Total investment for getting started

About a-metal

a-metal AG, based in Zürich, develops and manufactures compact metal 3D printers based on powder bed technology together with a matching sieving station for powder conditioning and reuse. The systems, with cabinet-like dimensions (approx. 800 x 1000 x 1750 mm), use a proprietary cartridge system for closed powder handling, sensor-supported user guidance and an integrated glove box for depowdering, so that operation is possible after a brief introduction even without a specialized technical background. With a total investment of under CHF 100'000, the offering targets companies that want to establish additive metal 3D printing in-house. Prototypes, fixtures, tooling inserts with conformal cooling and complex micro-series are manufactured from stainless steel, tool steel, nickel, cobalt-chrome and titanium alloys; fields of application are in particular the dental sector (e.g. dentures and orthodontics) and general industry. The company supports customers from consulting through commissioning to support with a personal contact person. Deliveries and systems exist in Switzerland, Germany and Austria.

Site
Zürich, Switzerland
Processes
Metal 3D printing (powder bed, additive manufacturing), Consulting and support for getting started with in-house metal 3D printing, Support and personal contact person, Sieving station for powder conditioning and reuse
Materials
Stainless steel, Tool steel, Ni-718, Cobalt chrome, Ni-C22, Titanium, Stainless steel (316L), Tool steel (M300)
Industries
Dental, Industrial
  1. 01

    Consulting and support for getting started with in-house metal 3D printing

  2. 02

    Development of mechanics, electronics, software & firmware (proprietary)

  3. 03

    Manufacturing of metal 3D printers (powder bed) & sieving station

  4. 04

    Delivery & commissioning at the customer

  5. 05

    Support and personal contact person

Materials & Processes

316L

Stainless steel 1.4404 (316L)

Corrosion-resistant stainless steel for parts requiring high corrosion resistance.

M300

Tool steel 1.2709 (M300)

Tool steel for mold making, tooling inserts with conformal cooling and fixtures.

2.4668

Nickel-based alloy Ni-718

Nickel-based alloy for industrial applications with high demands.

2.4602

Nickel-based alloy Ni-C22

Nickel-chromium alloy with high corrosion resistance for demanding environments.

CoCrW

Cobalt-chrome (CoCrW)

Cobalt-chrome alloy for dental applications such as crowns, bridges and prosthetic clasps.

Ti6Al4V

Titanium 3.7165 (TiAl6V4)

Lightweight, high-strength titanium material, among other things for dental components.

Locations

Standort Zürich

Zürich

CH

Headquarters, Development & Production

Lot size
Prototypes, complex micro-series
Materials
316L, 1.2709 (M300), Ni-718, Ni-C22, CoCrW, Ti6Al4V
  • Metal 3D printer (powder bed, approx. 800 x 1000 x 1750 mm, in-house development)
  • Sieving station for powder conditioning (approx. 320 x 610 x 1550 mm)
  • Cartridge system for closed powder handling

Parts & Applications

Dental components (crowns, bridges, appliances)
Dental components (crowns, bridges, appliances)Metal 3D printing (powder bed) · Dental
Industrial components (fixtures, tooling inserts, prototypes)
Industrial components (fixtures, tooling inserts, prototypes)Metal 3D printing (powder bed) · Industrial
Metal 3D printer (powder bed)
Metal 3D printer (powder bed)In-house machine development · Mechanical engineering

Inside the production

a-metal metal 3D printer
a-metal metal 3D printer
Corrosion resistance at a high level
Corrosion resistance at a high level
Production & first trade fair highlights at the start of the year
Production & first trade fair highlights at the start of the year

Industries

DentalIndustrial

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Metal 3D printing (powder bed, additive manufacturing)Additive–––complex micro-seriesStainless steel 1.4404 (316L), Tool steel 1.2709 (M300), Ni-718 (2.4668), Cobalt chrome CoCrW, Ni-C22 (2.4602), Titanium 3.7165 (TiAl6V4/Ti6Al4V)

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Metal 3D printer (powder bed)a-metal AG–Printer dimensions approx. 800 mm x 1000 mm x 1750 mm–Zürich
Sieving station (powder conditioning)a-metal AG–approx. 320 mm x 610 mm x 1550 mm–Zürich

Additional services

Consulting and support for getting started with in-house metal 3D printingSupport and personal contact personSieving station for powder conditioning and reuse

Reference customers

Hostettler Dental AG

History

  1. 2021

    Proof of Concept: technological breakthrough

  2. 2022

    BRIDGE Proof of Concept funding as external validation of the technological development

  3. 2023

    Launch of pilot program and first pilot customer

  4. 2024

    First delivery and further systems

  5. 2025

    Pre-series launch and sales partnerships

  6. 2026

    Presentation of the series machine at formnext in Frankfurt (planned)

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