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A&R Textil – Fertigung

Industrial supplier of Technical Textiles: development and series production of textile products from agricultural engineering to medicine

A&R Textil Logo

A&R Textilproduktion GmbH

Neukirch (DE) · Popovo (BG) · Glogow (PL) · Yatiyanthota (LK) · Ningbo (CN) · Golden, Mississippi (US)New on Amplifa

1993Founded
ca. 600Employees
10 sites in 7 countriesSites
6Manufacturing technology groups
Small to large seriesLot sizes

About A&R Textil

A&R Textil is an industrial supplier of Technical Textiles headquartered in Neukirch (Bodenseekreis district, Baden-Württemberg). The family-run company manufactures textile products exclusively according to individual customer specifications – from development through prototyping to small and large series production. The manufacturing spectrum includes sewing (from lockstitch machines to computer-controlled portal sewing machines), high-frequency, ultrasonic, heat impulse and hot-air welding, thermoforming of foams, nonwovens and thermoplastics, cutting, printing/embossing, laminating, embroidery, taping as well as the processing of non-textile components such as plastic injection-molded parts, wire-bending elements or deep-drawn parts. Materials processed include woven fabrics, knits, nonwovens, leather, plastic, films, cardboard, sheet metal, foams as well as wood and metal. Customers come from agriculture and forestry, the medical and rehabilitation sector, mobility (automotive, aerospace, shipping, bus/rail/cable car), packaging, personal protective equipment as well as sports and outdoor. In addition to the headquarters in Neukirch with administration, logistics center, development and small-series production, A&R Textil operates production sites in Bulgaria, Poland, Sri Lanka, China, Vietnam and the USA and employs around 600 people.

Site
Neukirch
Processes
Sewing (lockstitch to computer-controlled portal sewing machine), Welding - high-frequency welding, Welding - ultrasonic welding, Welding - heat impulse welding, Welding - hot-air welding, Thermoforming, Cutting (various processing techniques), Printing/Embossing
Materials
Woven fabrics, Knits, Nonwovens, Leather, Plastic, Films, Cardboard, Sheet metal
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 9001:2015 (Sri Lanka site), ISO 13485:2016 (Sri Lanka site), ISO 14001:2015 (Sri Lanka site), ISO 9001:2015 (Bulgaria site), ISO 9001:2015 (USA site), Sedex (registered, Sri Lanka site), ISO 13485:2016, Sedex (registered)
Founded
1993
Employees
600
Industries
Agriculture and Forestry / Landscaping and Garden Construction, Medical and Rehabilitation Sector, Mobility (Automotive, Aerospace, Shipping, Bus/Rail/Cable Car), Packaging, Converting, Transport, Personal Protective Equipment (PPE), Sport & Outdoor
  1. 01

    R&D / Co-Engineering

  2. 02

    Prototyping (incl. 3D printing)

  3. 03

    Toolmaking (portal milling machine, aluminium)

  4. 04

    Cutting

  5. 05

    Sewing / Welding / Laminating / Thermoforming

  6. 06

    Printing/Embossing / Embroidery

  7. 07

    Assembly of non-textile components

  8. 08

    Quality control

  9. 09

    Logistics & worldwide delivery

Materials & Processes

GEB

Woven fabrics

Base material for technical textile products, processed by sewing, cutting and laminating.

GES

Knits

Knitted fabrics for flexible, stretchable textile industrial products.

VLI

Nonwovens

Used in cutting, laminating and thermoforming.

LED

Leather

Natural material for robust, durable textile industrial components.

PLA

Plastic/Films

Processed by sewing as well as high-frequency and ultrasonic welding for tight joints.

SCH

Foams

Thermoformable, also as a composite with fabric or plastic.

PPA

Cardboard/Sheet metal

Non-textile components for combining with fabrics in the finished product.

HOL

Wood/Metal

Materials for non-textile components such as wire-bending elements or deep-drawn parts.

TVF

Thermoforming

Forming of thermoplastics, foams and nonwovens using tools milled from aluminium.

3DD

3D printing (FDM)

In-house FDM printing of non-textile prototypes and small parts up to 230 x 190 x 200 mm in Neukirch.

Sites

Standort Neukirch

Neukirch

DE

Headquarters: administration, logistics center, development, small-series production

Lot size
Small series, prototypes
Materials
Woven fabrics, knits, nonwovens, leather, plastic, films, foams
  • Computer-controlled portal sewing machine
  • Portal milling machine (toolmaking)
  • Thermoforming press
  • FDM 3D printer (230 x 190 x 200 mm)
  • Embroidery machines (1–12 head)

Popovo

BG

Production site in the EU

Glogow

PL

Production site in the EU

Yatiyanthota

LK

Central manufacturing site, transfer from sample to large-series production

Lot size
Large series

Ningbo

CN

Subsidiary: coordination of the joint-venture production companies (Suzhou, Shanghai, Nanjing), engineering

Golden, Mississippi

US

Production, prototyping, replenishment warehouse (A&R Textile LLC)

Components & Products

Sewn Technical Textiles
Sewn Technical TextilesSewing (lockstitch to portal sewing machine) · across industries
Thermoformed Plastic/Composite Parts
Thermoformed Plastic/Composite PartsThermoforming · Packaging, Mobility
Cut Components
Cut ComponentsCutting · Medical, Protection
Embroidered Product Details
Embroidered Product DetailsEmbroidery · Customized Solutions
Printed/Embossed Textile Products
Printed/Embossed Textile ProductsPrinting/Embossing · Sport & Outdoor

Inside the production

A&R Textil – Technology in Textile
A&R Textil – Technology in Textile
Production at A&R Textil
Production at A&R Textil
Neukirch Logistics Center
Neukirch Logistics Center
Sites of the A&R Textil Group
Sites of the A&R Textil Group
Company A&R Textil
Company A&R Textil
Manufacturing Technologies at A&R Textil
Manufacturing Technologies at A&R Textil
Processing of Technical Textiles
Processing of Technical Textiles
Logistics A&R Textil
Logistics A&R Textil
R&D at A&R Textil
R&D at A&R Textil

Industries

Agriculture and Forestry / Landscaping and Garden ConstructionMedical and Rehabilitation SectorMobility (Automotive, Aerospace, Shipping, Bus/Rail/Cable Car)Packaging, Converting, TransportPersonal Protective Equipment (PPE)Sport & OutdoorIndividual Custom SolutionsAgriculture & Forestry (agriculture, forestry, landscaping)Medical (medical and rehabilitation sector)Mobility (automotive, aerospace, shipping, bus/rail/cable car)Packaging (packaging, converting, transport)Protection (PPE: fire brigade, industry, forestry workers, cleanroom)Customized Solutions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sewing (lockstitch to computer-controlled portal sewing machine)Joining––––Woven fabrics, Knits, Nonwovens, Leather, Plastic, Films, Cardboard, Sheet metal
Welding - high-frequency weldingJoining––––similar materials with identical melting point (plastic,
Welding - ultrasonic weldingJoining–––––
Welding - heat impulse weldingJoining–––––
Welding - hot-air weldingJoining–––––
ThermoformingPlastics––––Foams, Nonwovens, Thermoplastics, Composite products (foams with fabric/plastic)
Cutting (various processing techniques)Machining––––Woven fabrics, Knits, Nonwovens, Leather, Plastic, Films, Cardboard, Sheet metal
Printing/EmbossingSurface–––––
Laminating (joining/laminating)Joining––––several layers of identical or different materials
Processing of non-textile components (plastic injection-molded parts, wire-bending elements,Assembly––––Wood, Metal, Plastic, Woven fabrics
Embroidery (1-head to 12-head embroidery machines)Joining–––––
Taping/Adhesive bonding (combination of sewing and gluing; welding and taping over the seam)Joining––––almost all materials
Tool manufacturing for thermoforming (milling from aluminium)Machining––––Aluminium
R&D / Co-Engineering product developmentEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Portal sewing machine (computer-controlled)––––Neukirch
Lockstitch machine–––––
Portal milling machine––––Neukirch
Thermoforming press––––Neukirch
Embroidery machine (1-head to 12-head)–––––

Additional services

Development (R&D/Co-Engineering)Series productionLogisticsSewingWelding (high-frequency, ultrasonic, heat impulse, hot-air welding)ThermoformingCuttingPrinting/EmbossingLaminatingManufacturing of non-textile componentsEmbroideryTaping (adhesive bonding)Toolmaking (portal milling machine)PrototypingReplenishment warehouse options (USA)

Quality & Certification

The headquarters in Neukirch manages quality from raw material to final inspection; local staff monitor all production processes at the sites. Independent testing and certification institutes test the products, among other things, for harmful substances according to Öko-Tex standards.

EvidenceNeukirchYatiyanthotaPopovoGolden, Mississippi
ISO 9001:2015
ISO 14001:2015
ISO 13485:2016
Sedex (registered)

History

  1. 1993

    Founding of A&R Textil by Alexander Horn in his parents' cellar in Krumbach on Lake Constance; first product: battery bag for the rehabilitation sector

  2. 1994

    First production orders placed in China

  3. 1996

    Founding of a production joint venture in Shanghai (China)

  4. 1998

    Move into the first business premises in Krumbach

  5. 2008

    Relocation of headquarters and logistics center to Neukirch

  6. 2011

    Founding of the subsidiary in Ningbo (China)

  7. 2011

    Opening of a new plant in Glogow (Poland)

  8. 2014

    Opening of a new plant in Yatiyantota (Sri Lanka)

  9. 2017

    400th employee hired

  10. 2018

    25th company anniversary

  11. 2021

    Expansion of the headquarters in Neukirch with a new building containing office space and a logistics center

  12. 2023

    Opening of a new site in Popovo (Bulgaria); 30th company anniversary in November

  13. 2024

    600-employee milestone reached; 10 years of the Sri Lanka site in July

  14. 2025

    Founding of A&R Textile LLC in Golden, Mississippi (USA) in February

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