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A1-Hydraulics – Fertigung

System provider and manufacturer for mobile hydraulics: hydraulic hoses, components and plug-and-play system solutions

A1-Hydraulics Logo

A1-Hydraulics GmbH

42477 Radevormwald (Rudolf-Diesel-Str. 1)New on Amplifa

2004Founded (Hans Günter Ley)
RadevormwaldHeadquarters: sales, warehouse and hose production
up to 1,000 hydraulic hoses/weekSeries production capacity
24–48 hDelivery time for custom hose production
HRB 52677, AG KölnCommercial register

About A1-Hydraulics

A1-Hydraulics GmbH was founded in 2004 by Hans Günter Ley in Radevormwald and operates as a mobile hydraulics specialist dealer, system provider and hydraulic hose manufacturer. At its headquarters, the company produces custom-made hydraulic hoses including connection technology – from one-off production to series production of up to 1,000 hoses per week for commercial vehicle manufacturers and machine builders. Production is carried out in accordance with hydraulic hose standards per EN ISO or international standards (including Interpump Fluid Solutions). In addition, A1-Hydraulics offers technical consulting, an express hose service, product pre-assembly, warehousing, just-in-time delivery and individual logistics concepts. As an official Hydrocontrol Master Distributor, the company supplies the complete product range of the Walvoil Group as well as components from other renowned manufacturers – from valves, pumps, motors and cylinders to radio remote controls and pre-assembled system solutions. Key sectors are agricultural and forestry machinery, construction machinery as well as truck and crane technology; customers include Alö, Baas Trima, Quicke and Stoll.

Site
Radevormwald
Processes
Custom-made hydraulic hose production (hose assembly incl. fittings), Hydraulic hose service / on-site replacement of defective hydraulic lines, Series production of hydraulic hoses for OEMs (commercial vehicle manufacturers, mechanical and, Product pre-assembly / complete pre-assembled system solutions for mobile hydraulics (plug-and-play), Retrofitting of hydraulic systems (e.g. radio retrofit for truck loader cranes, retrofitting), Development of custom hydraulic system solutions / prototype development through series production, Single-lever control units for front loaders (oil flow rates up to 95 l/min, constant-pressure and, Warehouse stocking and just-in-time delivery of hydraulic components / logistics concepts
Materials
Hydraulic hose (high-pressure line), Hydraulic hose according to EN ISO standards, Hydraulic hose material according to international standards (Interpump Fluid Solutions), Hydraulic hose per EN ISO standards, Interpump Fluid Solutions hydraulic hose material
Certificates
Production according to EN ISO / DIN standards
Founded
2004
Industries
Agricultural machinery technology, Construction machinery/construction vehicles, Forestry technology, Commercial vehicles, Truck and crane technology, Logistics/transport
  1. 01

    Technical consulting and design

  2. 02

    Hose assembly / custom-made hose production

  3. 03

    Product pre-assembly and system assembly

  4. 04

    Warehouse stocking

  5. 05

    Just-in-time delivery / logistics concept

Materials & Standards

HSL

Hydraulic hose (high-pressure line)

Core product of in-house production, made to measure including matching fittings.

EN ISO

Hydraulic hose per EN ISO standards

Production according to international standard and hydraulic hose EN ISO standards.

IFS

Interpump Fluid Solutions hydraulic hose material

Hose material, fittings and adapters according to international standards.

Locations

Standort Radevormwald

Radevormwald

DE

Headquarters: sales, warehouse, hydraulic hose production and manufacturing

Lot size
One-off production to large series
Materials
Hydraulic hoses (high-pressure lines), fittings, adapters, screw connections
  • Hose production system / hydraulic hose production
  • Warehouse with stocking
  • Shipping via DHL, DPD, freight forwarder

Parts & Components

Hydraulic hose with steel protection
Hydraulic hose with steel protectionHose production · Mobile hydraulics
Seat valve assembly
Seat valve assemblyPre-assembly · Commercial vehicles
Hydraulic valve block
Hydraulic valve blockAssembly · Agricultural machinery technology

Inside the production

Hydraulic hose production in Radevormwald
Hydraulic hose production in Radevormwald
Design of valve schematic diagrams
Design of valve schematic diagrams
Excavator with front loader control
Excavator with front loader control
Handheld radio remote control in use
Handheld radio remote control in use
Forestry radio control from Scanreco
Forestry radio control from Scanreco
Harvester head at work
Harvester head at work
Hydraulic cylinder on construction machinery
Hydraulic cylinder on construction machinery

Industries

Agricultural machinery technologyConstruction machinery/construction vehiclesForestry technologyCommercial vehiclesTruck and crane technologyLogistics/transportMechanical and plant engineeringIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Custom-made hydraulic hose production (hose assembly incl. fittings)Joining–––One-off production – Large series (up to 1,000 hydraulicHydraulic hoses (high-pressure lines), Fittings, Adapters, Screw connections
Hydraulic hose service / on-site replacement of defective hydraulic linesJoining––––Hydraulic hoses
Series production of hydraulic hoses for OEMs (commercial vehicle manufacturers, mechanical andJoining–––up to 1,000 hydraulic hoses perHydraulic hoses according to DIN/ISO standards (EN ISO)
Product pre-assembly / complete pre-assembled system solutions for mobile hydraulics (plug-and-play)Assembly–––––
Retrofitting of hydraulic systems (e.g. radio retrofit for truck loader cranes, retrofitting)Assembly–––––
Development of custom hydraulic system solutions / prototype development through series productionEngineering–––––
Single-lever control units for front loaders (oil flow rates up to 95 l/min, constant-pressure andAssembly–––––
Warehouse stocking and just-in-time delivery of hydraulic components / logistics conceptsAssembly–––––

Additional services

Custom-made hydraulic hose productionHydraulic hose assemblyOn-site express hose service (delivery within 24-48 h)Technical hydraulics consultingSystem solutions / complete systems (plug-and-play)Hydraulic original equipment for commercial vehicles (prototype development through seriesRetrofitting (e.g. radio remote control)Product pre-assemblyProduct warehousingJust-in-time deliveryIndividual logistics conceptsSpecial solutions/modifications

Reference customers

Commercial vehicle manufacturers and machine builders (serial original equipment)AlöBaas TrimaQuickeStoll

Quality

Hose production is carried out according to DIN/ISO specifications or EN ISO standards with consistent quality through to series production; specialists in the hose service department ensure material selection and compliance with the relevant ISO standards.

EvidenceRadevormwald
Production according to EN ISO / DIN standards

History

  1. 1976

    Hans Günter Ley began his career in the hydraulics industry.

  2. 2004

    Foundation of A1-Hydraulics GmbH in Radevormwald; official Hydrocontrol Master Distributor since its founding.

  3. 2007

    Move to the modern new building, today's headquarters.

  4. 2012

    Expansion of the warehouse and production hall by an annex (2012/2013).

  5. 2015

    Introduction of an own production facility for hydraulic hoses; acquisition of Hydrocontrol, Walvoil and Galtech by the Interpump Group.

  6. 2018

    Jennifer Grabowski took over management after the death of Hans G. Ley.

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