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A1-Hydraulics – Fertigung

Custom hydraulic hoses, system solutions and components for mobile hydraulics from Radevormwald

A1-Hydraulics Logo

A1-Hydraulics GmbH

RadevormwaldNew on Amplifa

2004Founded
RadevormwaldLocation
up to 1,000 hoses/weekSeries production
HRB 52677, AG CologneCommercial register

About A1-Hydraulics

A1-Hydraulics GmbH is a mobile hydraulics company founded in 2004 in Radevormwald that supplies commercial vehicle manufacturers and machine builders with hydraulic components, spare parts and system solutions as standard equipment. At its headquarters, the company operates its own hydraulic hose manufacturing facility, where hydraulic hoses are produced to customer specifications, to international standards and in accordance with the hydraulic hose EN ISO standards – from one-off production to series production of up to 1,000 hoses per week; delivery takes place within 24–48 hours on working days. In addition to hose assembly, the portfolio includes plug-and-play system solutions for mobile hydraulics with control units, hydraulic directional control valves and retrofit kits, hydraulic original equipment for commercial vehicles from prototype development to series production, and pre-assembly of hydraulic components. As an official Hydrocontrol Master Distributor, A1-Hydraulics supplies the complete product range of the Walvoil Group (Hydrocontrol, Walvoil, Galtech) as well as products from other well-known manufacturers. Customers are found mainly in agriculture and forestry, in construction machinery and in truck and crane technology; these are complemented by product stock-keeping, just-in-time delivery and customised logistics concepts.

Site
Radevormwald
Processes
Custom hydraulic hose manufacturing (hose assembly, one-off and series production), Hydraulic hose service (replacement of defective lines, on-site emergency service), System solutions for mobile hydraulics (complete systems, plug-and-play, control units, directional, Hydraulic original equipment for commercial vehicles (prototype development to series production), Pre-assembly of hydraulic components, Technical hydraulics consulting and design/integration of hydraulic systems, Custom hydraulic hose manufacturing (EN ISO standards), Hydraulic hose assembly and hose emergency service
Materials
Hydraulic hose to EN ISO standards, Hydraulic hose products to international standards (Interpump Fluid Solutions), Hydraulic hoses to EN ISO standards, Hydraulic hose products (Interpump Fluid Solutions)
Certificates
EN ISO standards (hydraulic hoses)
Founded
2004
Industries
Agricultural machinery technology / agriculture, Forestry technology, Construction machinery / construction, Commercial vehicles / truck and crane technology, Mechanical and plant engineering, Logistics / transport
  1. 01

    Technical hydraulics consulting and engineering

  2. 02

    Product selection or manufacture of hydraulic hoses to EN ISO standards

  3. 03

    Pre-assembly of hydraulic components

  4. 04

    System integration including control units and directional control valves

  5. 05

    Product stock-keeping and just-in-time delivery

Materials & Standards

EN ISO

Hydraulic hoses to EN ISO standards

Custom-made high-pressure lines in accordance with international standards and hydraulic hose EN ISO standards for mobile hydraulics.

IFS

Hydraulic hose products (Interpump Fluid Solutions)

Hose products, fittings and adapters to international standards from the Interpump Group range.

Locations

Standort Radevormwald

Radevormwald

DE

Headquarters with warehouse, production hall and hydraulic hose manufacturing

Lot size
One-off production up to large-scale series
Materials
Hydraulic hoses to EN ISO standards
  • Hydraulic hose manufacturing system

Components & Parts

Hydraulic hose with steel protection
Hydraulic hose with steel protectionHose manufacturing · Commercial vehicles
Hydraulic valve block
Hydraulic valve blockAssembly · Mechanical engineering
Seat valve assembly
Seat valve assemblyAssembly · Mobile hydraulics

Inside the production

Design of valve diagrams
Design of valve diagrams
Scanreco radio remote forestry control in use
Scanreco radio remote forestry control in use
Hydraulic cylinder on a construction machine
Hydraulic cylinder on a construction machine
Warehouse with goods ready for shipping
Warehouse with goods ready for shipping

Industries

Agricultural machinery technology / agricultureForestry technologyConstruction machinery / constructionCommercial vehicles / truck and crane technologyMechanical and plant engineeringLogistics / transportMunicipal technologyMunicipal technology (implied via commercial vehicles)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Custom hydraulic hose manufacturing (hose assembly, one-off and series production)Joining–––One-off production – up to 1,000 hydraulic hoses perHydraulic hose (to EN ISO standards)
Hydraulic hose service (replacement of defective lines, on-site emergency service)Joining––––Hydraulic hose
System solutions for mobile hydraulics (complete systems, plug-and-play, control units, directionalEngineering–––––
Hydraulic original equipment for commercial vehicles (prototype development to series production)Engineering–––––
Pre-assembly of hydraulic componentsAssembly–––––
Technical hydraulics consulting and design/integration of hydraulic systemsEngineering–––––

Additional services

Custom hydraulic hose manufacturing (EN ISO standards)Hydraulic hose assembly and hose emergency serviceTechnical hydraulics consultingSystem solutions for mobile hydraulics (plug-and-play)Hydraulic original equipment for commercial vehicles (prototype development to series production)Retrofit kits (e.g. radio remote controls for loading cranes)Product stock-keepingJust-in-time deliveryPre-assembly of productsCustomised logistics conceptsOnline shop (Der Hydrauliker) for standard products

Reference customers

Commercial vehicle manufacturersMachine buildersBrands such as Alö, Baas Trima, Quicke, Stoll (mentioned as machinery brands for which solutions

Quality

Hose manufacturing is carried out to DIN/ISO specifications. Custom-made hydraulic hoses are delivered within 24–48 hours on working days.

EvidenceRadevormwald
EN ISO standards (hydraulic hoses)

History

  1. 1976

    Company founder Hans Günter Ley began his career in the hydraulics industry.

  2. 2004

    A1-Hydraulics GmbH was founded in Radevormwald by Hans Günter Ley; official Hydrocontrol Master Distributor since its foundation.

  3. 2007

    Move to a modern new building, today's headquarters.

  4. 2012

    Expansion of the warehouse and production hall through an extension (2012/2013).

  5. 2015

    Introduction of an own production facility for hydraulic hoses; Hydrocontrol, Walvoil and Galtech are acquired by the Interpump Group.

  6. 2018

    Jennifer Grabowski took over the management following the death of Hans G. Ley.

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