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AB Zerspanungstechnik – Fertigung

Contract manufacturing of precision parts through CNC turning and milling, from one-off pieces to series production.

AB Zerspanungstechnik Logo

AB Zerspanungstechnik GmbH & Co. KG

AugustdorfNew on Amplifa

2014Founded
AugustdorfSite
Chuck-turned parts up to Ø 500 mmComponent size

About AB Zerspanungstechnik

AB Zerspanungstechnik GmbH & Co. KG is a manufacturing service provider based in Augustdorf, North Rhine-Westphalia, specializing in machining technology. The company produces custom metal parts from single pieces to series production, with a focus on CNC turning and CNC milling, including 5-axis simultaneous milling for complex geometries and free-form surfaces. In turning, chuck-turned parts up to 500 mm in diameter and bar-turned parts up to 105 mm in diameter are produced; in milling, complex machine components are manufactured on CAD-CAM-supported machining centers, often in a single setup. In addition, the company offers roller and roll manufacturing, assembly of modules, and services in drive technology. The machine fleet includes lathes from DMG, Gildemeister and EMCO as well as milling machining centers from DMG with working areas up to 2600 mm in length. Customers come primarily from mechanical engineering and drive technology.

Site
Augustdorf
Processes
CNC turning (chuck-turned and bar-turned parts), 5-axis simultaneous milling, CNC milling (2D/3D, complex machine components), Roller & roll manufacturing, Module assembly, Drive technology, CNC turning, CNC milling (including 5-axis simultaneous milling)
Materials
Metal
Certificates
ISO 9001, CNC-supported manufacturing with CAD-CAM
Founded
2014
Industries
Mechanical engineering, Drive technology, Metalworking
  1. 01

    CNC turning

  2. 02

    CNC milling (2D/3D, 5-axis simultaneous)

  3. 03

    Roller & roll manufacturing

  4. 04

    Module assembly

  5. 05

    Drive technology

Sites

Standort Augustdorf

Augustdorf

DE

Headquarters and manufacturing

Lot size
One-off to series
Materials
Metal
  • DMG CTX beta 500 V4 (counter spindle, bar feeder)
  • Gildemeister CTX 310
  • EMCO Maxturn 45
  • EMCO Maxturn 55
  • DMG DMF 260-7
  • DMG DMC 835 V
  • DMG DMC 635 V

Components

Turned part
Turned partCNC turning · Mechanical engineering
Milled component
Milled componentCNC milling · Mechanical engineering

Inside the production

Production area
Production area
Machining
Machining
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail
Production detail

Industries

Mechanical engineeringDrive technologyMetalworking

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning (chuck-turned and bar-turned parts)Machining–Diameter up to 500 mm (chuck) / 105–One-off piece – Series production–
5-axis simultaneous millingMachining–––Small series – Large series–
CNC milling (2D/3D, complex machine components)Machining–2600 mm × 700 mm × 700 mm–One-off piece – Series production–
Roller & roll manufacturingMachining––––Metal
Module assemblyAssembly–––––
Drive technologyAssembly–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC lathe with counter spindle and bar feederDMG CTX beta 500 V42Tool Ø 500, Z 500–Augustdorf
CNC lathe with counter spindle and bar feederDMG CTX beta 500 V42Tool Ø 105, Z 500–Augustdorf
CNC latheGildemeister CTX 3101Tool Ø 300, Z 600–Augustdorf
CNC latheGildemeister CTX 3101Tool Ø 300, Z 400–Augustdorf
CNC lathe with counter spindle and bar feederEMCO Maxturn 550Tool Ø 55, Z 120–Augustdorf
CNC lathe with counter spindle and bar feederEMCO Maxturn 451Tool Ø 45, Z 90–Augustdorf
Milling machining centerDMG DMF 260-71X 2600 / Y 700 / Z 700–Augustdorf
Milling machining centerDMG DMC 835 V1X 835 / Y 450 / Z 450–Augustdorf
Milling machining centerDMG DMC 635 V1X 635 / Y 350 / Z 350–Augustdorf

Additional services

CNC turningCNC milling (including 5-axis simultaneous milling)Roller & roll manufacturingModule assemblyDrive technologyPrototype and series productionCAD-CAM-supported manufacturing

Quality

Production is carried out using CAD-CAM-supported processes on CNC machines with driven tools. No information on certificates or special inspection equipment is available.

EvidenceAugustdorf
ISO 9001
CNC-supported manufacturing with CAD-CAM

History

  1. 2014

    According to its own statements, the company has been active in the industry since 2014.

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