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ABC Design – Fertigung

Development, production and distribution of prams, child seats and baby equipment for over 40 countries

ABC Design Logo

ABC Design GmbH

79774 Albbruck, DE · 79774 Albbruck (Outlet Store), DENew on Amplifa

1989Founded
40Employees (as of 2007)
5,000 m²High-bay warehouse, 2,200 pallet spaces
40+Sales countries

About ABC Design

ABC Design GmbH is a medium-sized family company headquartered in Albbruck (Baden-Württemberg) that has been developing, producing and marketing prams, buggies, infant carriers and child seats, high chairs, bike trailers, doll prams and accessories since 1989. Manufacturing takes place at partner companies in Taiwan and China; the Albbruck site houses sales, a 5,000 m² high-bay warehouse with 2,200 pallet spaces, a test laboratory with its own test track, as well as an in-house workshop for repair and service work. Materials include plastics such as recycled PET and polyester for textile covers as well as foamed EVA for tyres; all products are made vegan and without animal components. The products are tested to EN 1888, UN R129 (i-Size) and ECE R44/04, additionally tested by Intertek, and distributed via specialist retailers and online partners in over 40 countries.

Site
Albbruck
Processes
Repair and service work in own workshop, In-house product development and design, In-house product testing on own test track and in own test laboratory, Material testing procedures, Production of polyester fabrics from recycled PET bottles (granulate, polyester fibres, yarn), Repair and service work (Service Packages S/M/L/XL with workshop), Spare parts supply (original spare parts), Outlet/factory sales
Materials
PET (recycled, from PET bottles), Polyester, EVA (foamed wheels), Leather (applications), PET (recycled), EVA (foamed), Leather
Certificates
EN 1888, UN R129 (i-Size), ECE R44/04, REACH, UPF 50+, Intertek product testing
Founded
1989
Employees
40
Industries
Baby and children's products (prams, bike trailers, infant carriers/child seats)
  1. 01

    Product development and design (in-house engineering expertise)

  2. 02

    Material and product testing (test laboratory, test track)

  3. 03

    Manufacturing at partner companies (Taiwan, China)

  4. 04

    Quality inspections across all production stages

  5. 05

    Warehousing and logistics (high-bay warehouse)

  6. 06

    Distribution via specialist retailers and online partners

  7. 07

    Repair and service in own workshop

Materials & Processes

rPET

PET (recycled)

Pure Edition fabrics are made from up to 100 recycled PET bottles per pram (granulate, polyester fibres, yarn, weaving).

PES

Polyester

Spun from recycled PET into yarn and woven into textile covers.

EVA

EVA (foamed)

Foamed EVA wheels as a maintenance-free alternative to air tyres, e.g. on the Salsa 4.

LEA

Leather

Used for applications of the special Style edition.

Locations

Standort Albbruck (Headquarters)

Albbruck (Headquarters)

DE

Headquarters with office building, high-bay warehouse, test laboratory, test track, workshop

  • High-bay warehouse (5,000 m², 2,200 pallet spaces, since 1999)
  • Own test track
  • Own test laboratory
Standort Albbruck (Outlet Store)

Albbruck (Outlet Store)

DE

Factory outlet / direct sales

Products

Combination pram
Combination pramProduct development · Baby and children's products
Buggy
BuggyProduct development · Baby and children's products
Infant carrier
Infant carrierUN R129 (i-Size) · Baby and children's products
High chair
High chairProduct development · Baby and children's products
Carrycot
CarrycotProduct development · Baby and children's products

Inside the production

3in1 pram set
3in1 pram set
Sports stroller
Sports stroller
Tandem pram
Tandem pram
Isofix base
Isofix base
Buggy board (accessory)
Buggy board (accessory)

Industries

Baby and children's products (prams, bike trailers, infant carriers/child seats)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Repair and service work in own workshopAssembly––––Plastics, Textile/Polyester
In-house product development and designEngineering–––––
In-house product testing on own test track and in own test laboratoryTesting–––––
Material testing proceduresTesting–––––
Production of polyester fabrics from recycled PET bottles (granulate, polyester fibres, yarn)Plastics––––PET (recycled), Polyester

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-bay warehouseABC Design15,000 m², 2,200 pallet spaces1999Albbruck

Additional services

Repair and service work (Service Packages S/M/L/XL with workshop)Spare parts supply (original spare parts)Outlet/factory salesProduct development (own design and engineering expertise)In-house material and product testing (test track, test laboratory)Trade fair appearances and dealer supportUser manuals and online databasePram configurator and digital catalogues

Reference customers

BabymarktBabyartikel.deAll4babyBabyOneSmyths ToysBaby-WalzBabyprofi.deauthorised specialist retailers in over 40 countries

Quality & Safety

Quality and safety have top priority: comprehensive material testing procedures, continuous inspections across all production stages, plus additional voluntary testing by independent institutes such as Intertek. In addition, in-house product tests are carried out on an own test track and in an own test laboratory.

EvidenceAlbbruck
EN 1888
UN R129 (i-Size)
ECE R44/04
REACH
UPF 50+
Intertek product testing
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