Contour-accurate corrugated board shaped parts, cushions and system packaging as a recyclable single-material solution – without tooling costs.
ABEL Wellpappe in Form GmbH & Co. KG
91747 WestheimNew on Amplifa
About ABEL Wellpappe in Form
ABEL Wellpappe in Form GmbH & Co. KG, based in Westheim (Bavaria), has been processing corrugated board into contour-accurate shaped parts, cushion elements and custom system packaging since 1997. On around 10,000 m² of production and administration space in eight halls, a specially developed cutting technology produces highly precise cuts without punching and tooling costs, making even small batch sizes economical. Open-flute corrugated board made from almost 100 % recovered paper (testliner, corrugating medium, schrenz) is processed in flute heights of approx. 3.6 mm, 5.2 mm and 7.2 mm; sheet formats up to 1,300 x 2,600 mm. The product range includes ABEL MULTIFORM as custom shaped parts, variable packaging elements such as packaging wraps, packaging boards and L- and U-profiles, self-adhesive pallet feet, the ABEL MULTISCHALER as a formwork aid for filigree ceilings in construction, and the stock-kept product line ABEL KLASSIK, available within 48 hours. An in-house development department supports customers from concept through planning to implementation. The single-material corrugated board packaging guarantees clean-stream recycling and replaces oil-based packaging materials in the packaging industry, logistics, mechanical engineering and construction.
- Site
- Westheim
- Processes
- Contour-accurate cuts / shaped parts from corrugated board (Multiform), Production of corrugated board cushions / packaging elements (packaging wraps, packaging boards,, Production of corrugated board pallet feet (self-adhesive, tear-off), Production of Multischaler (formwork aid for filigree ceilings, concrete recesses), Development/Engineering of packaging solutions (concept, planning, implementation), Design/development of custom packaging solutions, Contour-cut corrugated board shaped parts without tooling costs, Special formats, perforation, self-adhesive elements
- Materials
- Corrugated board (open flute, C-flute approx. 3.6 mm), Corrugated board (open flute, A-flute approx. 5.2 mm), Corrugated board (open flute, Öko-flute approx. 7.2 mm), Testliner 125 g (T 125/125), Corrugating medium, Schrenz, Open-flute corrugated board, approx. 3.6 mm, Open-flute corrugated board, approx. 5.2 mm
- Founded
- 1997
- Industries
- Packaging industry, Transport/Logistics, Mechanical engineering (transport protection), Construction (filigree ceilings), Mechanical engineering/Goods shipping (transport protection), Construction (Multischaler for filigree ceilings)
- 01
Engineering and design of the packaging solution
- 02
Material provision (corrugated board made from almost 100 % recovered paper)
- 03
Contour-accurate cutting without tooling (Multiform)
- 04
Perforation, self-adhesion and further processing
- 05
Assembly/handling as a packaging element or system packaging
- 06
Delivery (Klassik from stock within 48 hours)
Materials and Flute Types
Open-flute corrugated board, approx. 3.6 mm
Cushion and shaped-part material with low material thickness for finer applications.
Open-flute corrugated board, approx. 5.2 mm
Standard quality with high load-bearing capacity, e.g. for pallet feet with a nominal load of up to 3,193 kg.
Open-flute corrugated board, approx. 7.2 mm
Large flute height for shock-absorbing cushions and high-load packaging elements.
Testliner 125 g
Paper grade for pallet feet with documented compressive strength under different climatic conditions.
Corrugating medium
Paper grade for the flute core of the open-flute corrugated board.
Schrenz
Paper grade for economical standard applications.
Water-repellent, wet-strength coating
Coating of the Multischaler for clean concrete surfaces and edges after striking the formwork.
Locations
Westheim
DEProduction and administration
- Lot size
- Small batch sizes without tooling costs; Klassik from 1 pallet or 2 cartons
- Materials
- Corrugated board C-, A- and Öko-flute; testliner, corrugating medium, schrenz
- Special cutting technology for contour-accurate cuts without tooling
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Contour-accurate cuts / shaped parts from corrugated board (Multiform)Packaging/Processing corrugated board | +3/-3 mm; min. 0.5% (length), +3/-3 mm; min. 1.0% (width) | max. 1,300 mm × max. 2,600 mm × max. 120 mm | – | Small batch sizes (without tooling | Corrugated board (open flute, almost 100 % recovered paper) |
| Production of corrugated board cushions / packaging elements (packaging wraps, packaging boards,Packaging/Processing corrugated board | +3/-3 mm (length/width) | max. 1,300 mm × max. 2,600 mm × max. 120 mm | – | 1 pallet or 2 cartons (Klassik) – 5 pallets or 10 cartons (Klassik) | Corrugated board (open flute, almost 100 % recovered paper) |
| Production of corrugated board pallet feet (self-adhesive, tear-off)Packaging/Processing corrugated board | – | 2,600 mm | – | – | Corrugated board (testliner T 125/125) |
| Production of Multischaler (formwork aid for filigree ceilings, concrete recesses)Packaging/Processing corrugated board | – | 1,250 mm × 1,200 mm | – | – | Corrugated board with water-repellent, wet-strength coating |
| Development/Engineering of packaging solutions (concept, planning, implementation)Engineering | – | – | – | – | Corrugated board |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Special cutting technology (contour-accurate cuts without tooling) | – | – | Sheet sizes up to 1,300 x 2,600 mm | – | Westheim |
Additional services
History
- 1997
Founded by Roland Abel with a single machine in a former pigsty; development of the special cutting technology for contour-cut corrugated board shaped parts without tooling costs
- 2025
Trade fair appearance at LOGIMAT and announcement of participation in Fachpack in September