CNC machining of high-precision plastic parts – milling, turning, and laser engraving in the micrometer range.
Aberle Kunststoffverarbeitung GmbH
72290 Loßburg, GermanyNew on Amplifa
Plastic Machining for High-Precision Components
Aberle Kunststoffverarbeitung GmbH in Loßburg in the Black Forest has been manufacturing high-precision plastic parts using CNC machining since 1989. The focus is on milling and turning complex workpieces made of high-performance engineering plastics such as PEEK, PTFE, PVDF, PPS, POM, and PA. The machinery includes 5-axis simultaneous machining, milling-turning centers, and laser marking systems; micro-machining allows for tolerances in the micrometer range and particularly smooth surface quality. We manufacture everything from single-piece production and prototypes to series production, supported by consultation on material selection, feasibility assessment, and process validation. Components are used in medical and pharmaceutical engineering, food technology, electronics, mechanical engineering, chemical and laboratory technology, semiconductor industry, as well as defense and aerospace applications. The management is headed by Edmund and Marco Aberle.
- Site
- Loßburg
- Processes
- CNC Milling of Plastic Parts (ultra-precision CNC milling, micro-machining), CNC Turning of Plastic Parts (ultra-precision CNC turning), 5-axis Simultaneous Milling / 3D Milling, Milling-Turning Center for High Batch Sizes, 6-sided Complete Machining, Classical CNC Turning, Laser Marking / Laser Engraving, Ultra-precision CNC Drilling (Micro-machining)
- Materials
- PEEK, PA, PVDF, POM, PPS, PTFE, Fluoroplastics, Technical High-Performance Plastics (FDA/BfR and/or USP Class VI)
- Certificates
- Documented Quality Inspection, Traceability of Batches and Materials, Process Validation
- Founded
- 1989
- Industries
- Medical and Pharmaceutical Technology, Food Technology, Electronics and Electrical Engineering, Mechanical Engineering and Drive Technology, Analysis and Laboratory Technology, Chemical Engineering
- 01
Consultation on material selection and feasibility
- 02
Prototyping production
- 03
CNC Milling (5-axis simultaneous)
- 04
CNC Turning / Milling-Turning Center
- 05
Laser Marking / Engraving
- 06
Documented quality inspection and traceability
Materials and Processes
PEEK
High-performance plastic for demanding, thermally and chemically stressed precision parts.
PTFE
Fluoroplastic with high chemical resistance and non-stick properties for chemical and laboratory technology.
PVDF
Fluoroplastic for use in chemically aggressive media.
PPS
High-temperature plastic for technically stressed components.
POM
Engineering plastic with good gliding and wear properties.
PA (Polyamide)
Durable engineering plastic for mechanically stressed components.
High-performance plastics FDA/BfR and USP Class VI
For applications in contact with food in food and pharmaceutical technology.
Medical plastics according to USP and ISO 10993-1
Biocompatible materials for implant components, surgical instruments, and medical devices.
Conductive plastics (ESD/EMC)
Electrostatic dissipative and electrically conductive materials for electronics and explosion-proof applications.
High-temperature plastics (150–330 °C)
Continuous operating temperatures from 150 °C to 330 °C for industrial and technical applications.
Elastomers
For sealing and flexible applications, including in food technology.
Location
Loßburg
DEHeadquarters and Production
- Lot size
- Single-piece production to series production
- Materials
- High-performance plastics (PEEK, PTFE, PVDF, PPS, POM, PA)
- 5-axis CNC simultaneous machining
- Milling-turning center
- CNC Turning Machine
- Laser marking system
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC Milling of Plastic Parts (ultra-precision CNC milling, micro-machining)Machining | in the micrometer range · particularly smooth surface quality | – | – | Single-piece production – Series production | Plastics (High-performance plastics), PEEK, PA, PVDF, POM, PPS, PTFE |
| CNC Turning of Plastic Parts (ultra-precision CNC turning)Machining | in the micrometer range | – | – | Single-piece production – Series production | Plastics (High-performance plastics), PEEK, PA, PVDF, POM, PPS, PTFE |
| 5-axis Simultaneous Milling / 3D MillingMachining | – | – | – | – | Plastics |
| Milling-Turning Center for High Batch SizesMachining | – | – | – | large batches | Plastics |
| 6-sided Complete MachiningMachining | – | – | – | – | Plastics |
| Classical CNC TurningMachining | – | – | – | – | Plastics |
| Laser Marking / Laser EngravingSurface | – | – | – | – | Plastics |
| Ultra-precision CNC Drilling (Micro-machining)Machining | in the micrometer range | – | – | Individual parts – Small and medium series | PEEK, PA, PVDF, POM, PPS, PTFE |
| Prototyping / Feasibility Assessment / Material Selection ConsultingEngineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis CNC simultaneous machining (5-axis simultaneous milling) | – | – | – | – | Loßburg |
| Milling-Turning Center | – | – | – | – | Loßburg |
| CNC Turning Machine (classical CNC turning) | – | – | – | – | Loßburg |
| Laser Marking System (Laser engraving) | – | – | – | – | Loßburg |
Additional services
Quality and Traceability
All batches and materials are fully traceable; quality inspection is documented. Micro-machining allows for tolerances in the micrometer range and particularly smooth surface quality.
| Evidence | Loßburg |
|---|---|
| Documented Quality Inspection | |
| Traceability of Batches and Materials | |
| Process Validation |
Company History
- 1989
Foundng and start of production of high-quality plastic parts in Loßburg.