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ABJ alive – Fertigung

Specialist in contract manufacturing and production of dietary supplements and foods for special medical purposes

ABJ alive Logo

ABJ alive GmbH

Creußen, DENew on Amplifa

2010Founded
14+Years of experience
1000 m²Production area
250 m²Office area

About ABJ alive

ABJ alive GmbH is a specialized contract manufacturer in the field of dietary supplements and products for special medical purposes. The company offers a full-service approach, ranging from the initial product idea through recipe development to final finishing. Core competencies include blending, processing and encapsulation of high-quality plant-based raw materials such as vitamins, minerals and probiotics. Production takes place in the company's own modern facilities in Creußen, Bavaria, in compliance with the highest quality standards, as confirmed by certifications such as ISO 9001, HACCP and IFS Food. ABJ alive delivers market-ready white-label solutions for national and international customers.

Site
Creußen
Processes
Manufacturing/filling of dietary supplements (contract manufacturing), Recipe development / product development, Encapsulation (hard capsules), Blending and processing of raw materials, Finishing / filling / final packaging, Filling of customer-supplied products (tablets, softgel capsules, loose powder, fruit gums), Contract manufacturing of dietary supplements, Recipe development
Materials
Vegan capsules (HPMC), Gelatin capsules (HGK), Gastro-resistant capsules, Plant-based raw materials (vitamins, minerals, trace elements, amino acids, proteins, enzymes,, Vegan capsules, Gelatin capsules, Vitamins, minerals, probiotics, Powder materials
Certificates
Organic (EU 2018/848), ISO 9001, HACCP, IFS Food
Founded
2010
Industries
Dietary supplements, Food/Healthcare, Foods for special medical purposes
  1. 01

    Inquiry with product idea

  2. 02

    Recipe development

  3. 03

    Feasibility assessment

  4. 04

    Quotation preparation

  5. 05

    Blending and processing of raw materials

  6. 06

    Encapsulation

  7. 07

    Finishing/packaging

  8. 08

    Shipping

Raw Materials & Processes

HPMC

Vegan capsules

Used as a lactose-free and vegan capsule form for tablets and powders.

HGK

Gelatin capsules

Made from gelatin, a common and robust form for dietary supplements.

Pflanzenrohstoffe

Vitamins, minerals, probiotics

Broad spectrum of natural ingredients such as vitamins, enzymes and probiotics.

Pulverförmige

Powder materials

Basis for the blending and processing of dietary supplement jars.

Locations

Creußen (Am Steinkreuz 12)

DE

Production and administration

Lot size
Small series, medium series, large series
  • Premium fully automatic capsule machines
  • fully automatic filling systems
  • various mixing systems

Creußen (Theodor-Künneth-Str. 1)

DE

Warehouse and workshop

Industries

Dietary supplementsFood/HealthcareFoods for special medical purposes

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing/filling of dietary supplements (contract manufacturing)Plastics–––Large and small quantitiesPlant-based raw materials, Vitamins, minerals, trace elements, amino acids, proteins,
Recipe development / product developmentEngineering––––Vitamins, Minerals, Amino acids, Plant extracts, Probiotics
Encapsulation (hard capsules)Plastics––––Vegan capsules (HPMC), Gelatin capsules (HGK), Gastro-resistant capsules
Blending and processing of raw materialsPlastics––––Powder raw materials
Finishing / filling / final packagingAssembly––––Plastic jars, Glass, Doypacks, Cardboard-wound jars, Spoons, Blister packs, Folding cartons, Package inserts
Filling of customer-supplied products (tablets, softgel capsules, loose powder, fruit gums)Assembly––––Tablets, Softgel capsules, Loose powder, Fruit gums

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Premium fully automatic capsule machines––––Creußen
Fully automatic filling systems––––Creußen
Various mixing systems––––Creußen

Additional services

Contract manufacturing of dietary supplementsRecipe developmentBlending and processing of raw materialsEncapsulation (hard capsules: HPMC, gelatin, gastro-resistant)Finishing/packaging (jars, glass, doypacks, blistering, labeling, folding cartons)Filling of customer-supplied products (tablets, softgels, powders, fruit gums)Expert advice on food law mattersWhite-label productsLogistics/shipping

Quality Management

Quality assurance is carried out according to the HACCP standard, with processes and distribution meeting strict requirements. Compliance with ISO 9001 guarantees a systematic approach to process excellence.

EvidenceCreußen
Organic (EU 2018/848)
ISO 9001
HACCP
IFS Food

Company History

  1. 2010

    Company founded in Creußen, Bavaria; organic certification

  2. 2015

    First relocation and expansion of production and warehouse space to 800 m²

  3. 2017

    ISO 9001 certification

  4. 2018

    Purchase of the company's own building, expansion to 1000 m² of production space and 250 m² of office space

  5. 2019

    Construction of a logistics hall and workshop (300 m²)

  6. 2020

    Leasing of additional logistics space (3000 m²)

  7. 2021

    HACCP certification; leasing of additional warehouse space (1500 m²); construction of a new finishing hall (400 m²)

  8. 2022

    IFS Food certification; expansion of production space by 100%

  9. 2023

    Commissioning of a separate probiotics production area

  10. 2024

    Partnership with NORD Holding; first member of the 1Q Health Group

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