Machining and delivery of wear parts made from wear-resistant and high-strength steels such as Hardox®
Abraservice Deutschland (Teil der Abraservice Group / SSAB)
Düsseldorf (DE) · Birmingham (GB) · Stirling (GB) · Engis (BE) · Saint-Marcel (FR) · Cambiago (IT) · Zabrze (PL) · Vila Maior (PT) · Barberá del Vallés (ES) · Çayırova (TR) · Sharon, PA (US) ·New on Amplifa
About Abraservice
Aabraservice is a provider of wear parts and wear solutions with a focus on processing wear-resistant and high-strength steels, including Hardox®, Toolox®, CCO overlay wear plates and cast steel components. The service portfolio ranges from wear analysis and material consulting to design and reverse engineering through to the manufacture of custom-made and stock-held parts by precision plasma and flame cutting, drilling, forming, first-stage machining and welded fabrications. Complete assemblies such as buckets and cyclones are manufactured and repaired; in addition, on-site repairs, wear protection overlay welding and the digital wear monitoring service Wear IQ are offered. The network covers 13 countries in Europe and North America with 16 processing centers and 27 sales offices; the German site is located in Düsseldorf. Customers come from recycling, quarrying and mining, the steel industry, cement, forestry and wood processing, power generation, asphalt, and construction and construction machinery. Abraservice is part of the SSAB Group and operates as a certified member of the Hardox® Wearparts network.
- Site
- Düsseldorf
- Processes
- Precision plasma and flame/oxy-gas cutting (profiling), Drilling, Forming (bending/forming), First-stage machining according to customer specifications, Steel fabrication / welded fabrications (general steel fabrication), Manufacture of wear parts and associated constructions, Complex welding work on vessels/tanks, refurbishment (repair on-site and in-house), Manufacture of complete assemblies (buckets, cyclones) to customer outline or own design, repair
- Materials
- Hardox® 600 (wear-resistant quenched and tempered steel, 600 Brinell), Hardox® HiTemp (heat-resistant), Hardox® HiAce (chromium-alloyed, acid/corrosion-resistant), Hardox® Bars, Toolox® (quenched and tempered tool/engineering steels), Wear-resistant / abrasion-resistant steels (martensitic, quenched and tempered), High-strength steels (yield strength > 550 MPa), Weathering steels
- Certificates
- ISO 9001:2015, Health & Safety Management System (Citation Approved), Hardox Wearparts Certification (certified network member), Hardox® Wearparts certified
- Industries
- Recycling, Quarrying/Mining, Steel and iron production, Cement industry, Forestry and wood processing, Power generation
- 01
Wear analysis & material consulting
- 02
Engineering / reverse engineering
- 03
Cutting (plasma/flame cutting)
- 04
Drilling, forming, machining
- 05
Welded fabrications / wear protection overlay welding
- 06
Repair & assembly manufacturing
- 07
Delivery of ready-to-install wear parts
- 08
Digital service Wear IQ
Materials & Processes
Hardox® (wear-resistant quenched and tempered steels, 250–600 HBW)
Quenched and tempered wear steels with high hardness for parts subject to sliding wear and impact loads, easily cut, welded and formable.
Hardox® 600
Extremely wear-resistant plate with a typical hardness of 600 Brinell for severe abrasion.
Hardox® HiTemp
Heat-resistant wear steel for applications at high temperatures, e.g. asphalt plants.
Hardox® HiAce
Chromium-alloyed, acid- and corrosion-resistant wear steel for abrasive-corrosive environments, e.g. digestate mixers.
Toolox®
Tool and engineering steel delivered in the quenched and tempered condition, usable without additional heat treatment.
High-strength steels (> 550 MPa yield strength)
High-strength structural steels for weight-reduced, load-bearing constructions.
Weathering steels
Corrosion- and abrasion-resistant low-alloy steels for commercial vehicles in outdoor use.
CCO wear plates (chromium carbide overlay)
Overlay-welded composite plates for heavy abrasion protection on bunkers, cutting edges and conveying equipment.
Hardox® bars and wear-resistant pipes
Bar and pipe material for wear-stressed components.
Cast steel components
Cast components complementing the wear parts portfolio.
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Precision plasma and flame/oxy-gas cutting (profiling)Machining | – | – | – | – | wear-resistant steels (Hardox), high-strength steels |
| DrillingMachining | – | – | – | – | wear-resistant steels |
| Forming (bending/forming)Forming | – | – | – | – | wear-resistant steels |
| First-stage machining according to customer specificationsMachining | – | – | – | – | wear-resistant and high-strength steels |
| Steel fabrication / welded fabrications (general steel fabrication)Joining | – | – | – | – | steel |
| Manufacture of wear parts and associated constructionsJoining | – | – | – | – | Hardox®, wear-resistant steels |
| Complex welding work on vessels/tanks, refurbishment (repair on-site and in-house)Joining | – | – | – | – | Hardox® |
| Manufacture of complete assemblies (buckets, cyclones) to customer outline or own design, repairJoining | – | – | – | – | wear-resistant steels |
| Precision reverse engineeringEngineering | – | – | – | – | – |
| Wear engineering, consulting on design and material selection, on-site supportEngineering | – | – | – | – | wear-resistant steels |
| Manufacture of custom-made cutting edges/blades (lames) from Hardox®, with holes and chamfersMachining | – | – | – | – | Hardox®, wear-resistant steels |
| Wear armor plating / wear protection overlay (wear-resistant overlays, CCO plates)Surface | – | – | – | – | Hardox®, wear-resistant steels, CCO plates |
| Delivery of finished and machined, ready-to-install wear parts (stock products andAssembly | – | – | – | – | wear-resistant and high-strength steels |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Processing center / steel processing workshop (wear steel) | – | – | – | – | Birmingham, England (Abraservice UK) |
| Processing center / steel processing workshop (wear steel) | – | – | – | 2024 (neue | Stirling, Scotland (Abraservice Scotland) |
| Wear steel processing centers (Hardox® Wearparts network) | SSAB / Hardox Wearparts | 16 Verarbe | – | – | Belgium, Netherlands, Germany (Düsseldorf), Poland, Czech Republic, France, |
Additional services
Reference customers
Quality
The processing centers operate ISO 9001:2015 certified management systems; both UK centers are additionally certified members of the Hardox® Wearparts network with SSAB support and training.
| Evidence | Birmingham | Stirling |
|---|---|---|
| ISO 9001:2015 | ||
| Hardox® Wearparts certified |
History
- 1980er
Over 40 years of industry experience in the wear steel sector; established European supplier
- 2019
Repositioning as a specialist in the processing of wear-resistant steels; revised portfolio, investments in machinery and training
- 2023
Opening of two service centers in the USA (Sharon, PA and Northport/Tuscaloosa, AL)
- 2024
New processing center opened in Stirling (Scotland); Polish site in Zabrze equipped with modern machinery
- 2026
Aabraservice Belgium (Engis) honored by SSAB as a certified Hardox® Wearparts Center