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Specialist for sheet metal processing and enclosure technology in steel, stainless steel and aluminium with in-house powder coating

AB

ABW Metalltechnik GmbH

Weingarten (Baden) · Hockenheim · Lwówek Śląski (PL)New on Amplifa

1932Founded
130Employees
3Locations in DE and PL
10–20 Mio. €Revenue class

About ABW Metalltechnik

ABW Metalltechnik GmbH, headquartered in Weingarten (Baden), is a specialist in sheet metal processing and manufactures demanding sheet metal parts, components and assemblies as well as customised enclosure solutions made of steel and stainless steel sheet, aluminium and pre-coated sheet. The service portfolio includes 2D laser cutting, punching and nibbling, combined laser cutting/punching processing, bending and folding, deburring, large-format milling and powder coating in an in-house system. Products include control cabinets, control panels, machine frames and machine guards, PC racks and inserts manufactured to customer specifications. The design department works with Siemens PLM Software NX and supports customers during development, including the provision of CAD models. With 130 employees at the Weingarten and Hockenheim sites and the production plant in Lwówek Śląski (Poland), ABW supplies leading manufacturers in automation technology, the electrical industry, mechanical engineering, the lighting and energy industries as well as domestic appliance technology. Since 1962, the company has been part of the ART Group, where it covers the enclosure technology segment.

Site
Weingarten
Processes
2D laser cutting (laser beam cutting), Bending / folding, Punching / nibbling, Combined laser cutting / punching processing, Powder coating, Deburring, Milling (large format), Design / Engineering (Siemens PLM NX)
Materials
Structural steel, Case-hardening / heat-treatable steel, Stainless steel (corrosion-resistant V2A), Stainless steel (corrosion-resistant/acid-resistant V4A), Aluminium and aluminium alloy, Pre-coated sheets, Stainless steel (corrosion-resistant), Stainless steel (acid-resistant)
Certificates
ISO 9001:2008, ISO 9001
Founded
1932
Employees
130
Industries
Automation and control technology, Electrical industry, Mechanical engineering, Luminaire industry, Energy industry, Domestic appliance technology
  1. 01

    Design (Siemens NX)

  2. 02

    Laser cutting / punching / combined processing

  3. 03

    Bending / folding

  4. 04

    Milling (large format)

  5. 05

    Deburring

  6. 06

    Powder coating

  7. 07

    Assembly of sheet metal assemblies and enclosures

  8. 08

    Logistics (SYSMART®)

Materials and Processes

St

Structural steel

Standard material for laser cutting, punching and folding of sheet metal parts and enclosures.

E/V-St

Case-hardening / heat-treatable steel

For sheet metal components subject to higher mechanical loads.

V2A

Stainless steel (corrosion-resistant)

For enclosure parts with requirements for corrosion resistance.

V4A

Stainless steel (acid-resistant)

For applications with increased corrosive requirements.

Al

Aluminium and aluminium alloys

For lightweight enclosure and sheet metal parts, also suitable for powder coating.

VB

Pre-coated sheets

Are processed directly; subsequent coating may be omitted.

LS

2D laser cutting

Sheet lengths up to 3,000 mm and widths up to 1,500 mm, thicknesses 0.3–6 mm.

KB

Combined laser cutting/punching processing

TRUMATIC 7000 punch-laser machine for flexible sheet metal processing.

PK

Powder coating

In-house coating system for surfaces to customer specification.

Locations

Weingarten

DE

Headquarters

Lot size
10–1,000 pcs. (laser cutting), 10–5,000 pcs. (punching)
Materials
Steel, stainless steel V2A/V4A, aluminium, pre-coated sheets
  • TRUMPF TRUMATIC L 3030 laser cutting machine
  • TRUMPF TRUMATIC 7000 punch-laser machine
  • TRUMPF Truma-Bend V130 press brake
  • TRUMPF Truma-Bend V85SX press brake
  • TRUMPF TruBend 5130 press brake
  • TRUMPF TruBend 5170 press brake
  • TRUMPF TruBend 7036 press brake
  • DATRON M8XL-2500 large-format milling machine
  • WEBER TTS 1350 deburring machine
  • Powder coating system

Hockenheim

DE

Location

Lwówek Śląski (Plakowice)

PL

Production plant

Industries

Automation and control technologyElectrical industryMechanical engineeringLuminaire industryEnergy industryDomestic appliance technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
2D laser cutting (laser beam cutting)Machining–3000 mm × 1500 mm–10 – 1000Steel, Structural steel, Case-hardening / heat-treatable steel, Stainless steel V2A, Stainless steel V4A, Aluminium and aluminium alloy
Bending / foldingForming–3000 mm–10Steel, Structural steel, Case-hardening / heat-treatable steel, Stainless steel V2A, Stainless steel V4A, Aluminium and aluminium alloy
Punching / nibblingForming–2500 mm × 1250 mm–10 – 5000Steel, Structural steel, Case-hardening / heat-treatable steel, Stainless steel V2A, Stainless steel V4A, Aluminium and aluminium alloy
Combined laser cutting / punching processingMachining–1500 mm × 1500 mm–1Steel, Structural steel, Case-hardening / heat-treatable steel, Stainless steel V2A, Stainless steel V4A, Aluminium and aluminium alloy
Powder coatingSurface––––Steel, Aluminium, Stainless steel, Pre-coated sheets
DeburringSurface––––Steel, Aluminium, Stainless steel
Milling (large format)Machining––––Steel, Aluminium, Stainless steel
Design / Engineering (Siemens PLM NX)Engineering–––––
Enclosure technology / sheet metal assembly (control cabinets, control panels, machine frames, PCAssembly––––Steel, Stainless steel, Aluminium

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
2D laser cutting machineTRUMPF TRUMATIC L 3030 2,7 KW1–2003Weingarten
Punch-laser machine (combined processing)TRUMPF TRUMATIC 70001–2016Weingarten
Press brakeTRUMPF Truma-Bend V1301–1997Weingarten
Press brakeTRUMPF Truma-Bend V85SX1–1999Weingarten
Press brakeTRUMPF TruBend 51301–2022Weingarten
Press brakeTRUMPF TruBend 51701–2022Weingarten
Press brakeTRUMPF TruBend 70361–2016Weingarten
Large-format milling machineDATRON M8XL-25001–2009Weingarten
Deburring machineWEBER TTS 13501–2006Weingarten
Powder coating system––––Weingarten

Additional services

2D laser cuttingBending/foldingPunching/nibblingCombined laser cutting/punching processingPowder coatingDesign (Siemens NX)Sheet metal processing and finishingEnclosure technology (control cabinets, control panels, machine frames, PC racks)Logistics (SYSMART®)

Reference customers

Heidelberger DruckmaschinenDANTHERM GroupHOMAGOTIS ElevatorsTRUMPF

Quality

ABW Metalltechnik is certified to ISO 9001 and manufactures with a modern machine park and qualified personnel within defined tolerances.

EvidenceWeingarten
ISO 9001

History

  1. 1932

    Foundation of ABW Metalltechnik

  2. 1962

    Since 1962 part of the ART Group; ABW covers the enclosure technology segment of the Group

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