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Acada – Fertigung

Service lifts for wind turbines according to EN 81-44 and 3-phase energy storage systems with PV inverters

Acada Logo

Acada GmbH

Dunkerstr. 41, 46325 Borken, GermanyNew on Amplifa

2024Team newly formed – Return with over 50 years of experience
Service lifts 300–600 kg loadComponent size
Borken (DE) and production siteSites
HRB 19286, Amtsgericht CoesfeldCommercial Register

About Acada

Acada GmbH, based in Borken (North Rhine-Westphalia), develops and manufactures service lifts for wind turbines as well as 3-phase energy storage systems with integrated PV inverters. The service lifts according to EN 81-44 are assembled in Germany; key components come from its own certified production site in India. The product portfolio includes rope-guided and ladder-guided lifts as well as gear-driven lifts, optionally battery-operated, with loads ranging from 300 to 600 kg. In the Tower Internals field, Acada designs staircases, ladders, railings, interlocks, and rescue concepts. The engineering team includes mechanical and electrical design, verifiable statics, and software according to the APQP4Wind standard. In the field of photovoltaics and energy storage, Acada provides all-in-one systems with emergency power capability for residential buildings, multi-family houses, commercial properties, and agriculture.

Site
Borken
Processes
Design and engineering for wind energy (mechanical & electrical design, verifiable statics), Manufacturing and final assembly of service lifts for wind turbines (rope-guided, ladder-guided,, Production of key components in own production facility in India, Engineering and product design including product modifications/custom orders, Semi- and fully automated testing/inspection in all process steps with traceability, Development and sale of PV inverters with battery storage, Design of tower internals (staircases, ladders, railings, interlocks, rescue concepts), Engineering and design
Materials
Steel, Engineering and Product Design, Service Lift Final Assembly, Testing and Test Technology
Certificates
ISO 9001:2015, ISO 14001, APQP4Wind, EN 81-44
Industries
Wind energy (Onshore and Offshore), Photovoltaics / Energy storage, Energy storage (Residential, Commercial, Agriculture), Wind energy (Service lifts, Tower Internals), Photovoltaics / Energy storage (Residential, Multi-family, Commercial), Offshore
  1. 01

    Engineering and design (mechanical/electrical, verifiable statics)

  2. 02

    Production of key components (own site in India)

  3. 03

    Semi- and fully automated testing in all process steps

  4. 04

    Final assembly in Germany

  5. 05

    Maintenance, spare parts supply, product training

Materials and Manufacturing

Stahl

Steel

Structural steel for service lifts and tower internals such as ladders, railings, and lift housings.

ENG

Engineering and Product Design

Mechanical and electrical design including verifiable statics, software, and special orders according to APQP4Wind.

MONT

Service Lift Final Assembly

Final assembly of rope-guided, ladder-guided, and gear-driven lifts according to EN 81-44 in Germany.

TEST

Testing and Test Technology

Semi- and fully automated testing in all process steps with traceable batch documentation.

Sites

Standort Borken

Borken

DE

Headquarters, Engineering, and Service Lift Final Assembly

Part weight / size
Service lifts with 300–600 kg load
Lot size
From small series
Materials
Steel
  • Service Lift final assembly according to EN 81-44

Components and Products

Ladder-guided service lift for wind turbines
Ladder-guided service lift for wind turbinesFinal Assembly · Wind Energy
Tower Internals / Platforms
Tower Internals / PlatformsEngineering · Wind Energy
HM series Energy storage with PV inverter
HM series Energy storage with PV inverterSystem development · Photovoltaics / Energy storage
Service lift manufacturing / Final assembly
Service lift manufacturing / Final assemblyAssembly · Wind Energy

Inside the production

Engineering and design
Engineering and design
ESY SUNHOME App for energy storage
ESY SUNHOME App for energy storage
Energy storage systems
Energy storage systems

Industries

Wind energy (Onshore and Offshore)Photovoltaics / Energy storageEnergy storage (Residential, Commercial, Agriculture)Wind energy (Service lifts, Tower Internals)Photovoltaics / Energy storage (Residential, Multi-family, Commercial)Offshore

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and engineering for wind energy (mechanical & electrical design, verifiable statics)Engineering–––––
Manufacturing and final assembly of service lifts for wind turbines (rope-guided, ladder-guided,Assembly––300 kg (rated load) – 600 kg (rated load)small seriesSteel
Production of key components in own production facility in IndiaAssembly–––––
Engineering and product design including product modifications/custom ordersEngineering–––––
Semi- and fully automated testing/inspection in all process steps with traceabilityTesting–––––
Development and sale of PV inverters with battery storageEngineering–––––
Design of tower internals (staircases, ladders, railings, interlocks, rescue concepts)Engineering–––––

Additional services

Engineering and designProduct trainingSpare parts and wear parts supplyProduct modificationsWarranty/Product warranty (up to 10 years, on-site exchange)Emergency power capability in energy storage productsMaintenance/Service via ESY SUNHOME App

Quality

Acada uses semi- and fully automated testing in all process steps and ensures detailed documentation and traceable batch information for every product. Internal and external audits as well as regular training secure quality across all processes.

EvidenceBorken
ISO 9001:2015
ISO 14001
APQP4Wind
EN 81-44

History

  1. 2024

    Team newly formed – Return of a team with over 50 years of experience in wind energy (Renewable Experience).

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