Manufacturer of machines and special-purpose machines for battery production from Limburg-Offheim
Accumation GmbH
Limburg-OffheimNew on Amplifa
About Accumation
Accumation GmbH, based in Limburg-Offheim, specialises in the construction of machines for battery production as well as special-purpose machine engineering. The portfolio includes systems for the entire production of starter, traction and industrial batteries, including acid filling machines, screwing machines, washing and drying systems, and testing machines for high-current load, high-voltage leak-tightness and open-circuit voltage. In addition, the company develops and designs special-purpose machines for applications such as assembly devices for particulate filters, devices for drive and cardan shafts, welding devices for fuel lines and test benches for window fittings. The range of services is complemented by control system modernisation in line with Industry 4.0, consulting and on-site inventory analysis, as well as worldwide technical service and customer service. As a member of the Pütz Group, Accumation serves customers in the automotive industry, e-mobility and industrial batteries; its machines are in use worldwide.
- Site
- Limburg-Offheim
- Processes
- Battery labelling system, Acid filling machine, Formation flask pressing, Acid levelling machine, Screwing machine for accumulators, Highspeed battery screwing system, Battery washing and drying system, High-current load test machine (PLT)
- Materials
- Aluminium (aluminium rails), AGM mats, Sulphuric acid (electrolyte), Special-purpose machine engineering
- Certificates
- Testing and test machines (PLT, HVT, open-circuit voltage)
- Industries
- Automotive industry, E-mobility, Industrial batteries, Starter batteries, Traction batteries
- 01
Consulting and on-site inventory analysis
- 02
Design and engineering of the machine
- 03
Manufacturing and assembly of the system
- 04
Commissioning and control system modernisation (Industry 4.0)
- 05
Worldwide technical service and customer service
Processes & Materials
Aluminium (aluminium rails)
Processed at assembly and testing workstations for aluminium rails in special-purpose machine engineering.
AGM mats
Used in the AGM acid filler for battery production.
Sulphuric acid (electrolyte)
Handled in acid filling machines, acid levelling machines and battery filling systems.
Special-purpose machine engineering
Custom system solutions, devices and complete finishing lines according to customer specification.
Locations
Limburg-Offheim
DEHeadquarters, development and manufacturing
- Materials
- Aluminium, AGM mats, sulphuric acid (electrolyte)
- Battery labelling system
- Acid filling machine
- Screwing machine for accumulators
- Highspeed battery screwing system
- High-current load test machine (PLT)
- High-voltage leak-tightness test machine (HVT)
- Open-circuit voltage testing machine
- Brushing system for battery poles
- AGM acid filler
- Punching machine for batteries
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Battery labelling systemAssembly | – | – | – | – | – |
| Acid filling machineAssembly | – | – | – | – | Sulphuric acid (electrolyte) |
| Formation flask pressingAssembly | – | – | – | – | – |
| Acid levelling machineAssembly | – | – | – | – | Sulphuric acid (electrolyte) |
| Screwing machine for accumulatorsAssembly | – | – | – | – | – |
| Highspeed battery screwing systemAssembly | – | – | – | – | – |
| Battery washing and drying systemSurface | – | – | – | – | – |
| High-current load test machine (PLT)Testing | – | – | – | – | – |
| High-voltage leak-tightness test machine (HVT)Testing | – | – | – | – | – |
| Multifunctional testing machineTesting | – | – | – | – | – |
| Open-circuit voltage testing machineTesting | – | – | – | – | – |
| Brushing system for battery polesSurface | – | – | – | – | – |
| Greasing system for battery polesSurface | – | – | – | – | – |
| Brushing and greasing system for battery polesSurface | – | – | – | – | – |
| Battery blow-out machineAssembly | – | – | – | – | – |
| Anti-static spray machineSurface | – | – | – | – | – |
| AGM acid fillerAssembly | – | – | – | – | AGM mats, Sulphuric acid (electrolyte) |
| Adapter screwing systemAssembly | – | – | – | – | – |
| Vent cap placing machineAssembly | – | – | – | – | – |
| Battery tipping systemAssembly | – | – | – | – | – |
| Battery filling systemAssembly | – | – | – | – | Sulphuric acid (electrolyte) |
| Punching machine for batteriesForming | – | – | – | – | Plastic (battery housing, conductive) |
| Complete finishing lineSurface | – | – | – | – | – |
| Assembly and testing workstation for aluminium railsAssembly | – | – | – | – | Aluminium |
| Cap pressing and greasing device for drive shaftsAssembly | – | – | – | – | – |
| Residual grease and boot closing device for cardan shaftsAssembly | – | – | – | – | – |
| Special welding device for fuel linesJoining | – | – | – | – | – |
| Load test bench for corner deflections of window fittingsTesting | – | – | – | – | – |
| Assembly device for particulate filtersAssembly | – | – | – | – | – |
| Drilling deviceMachining | – | – | – | – | – |
| Design and engineering of machines for automotive and industrial batteriesEngineering | – | – | – | – | – |
| Control system modernisation / retrofit (Industry 4.0)Engineering | – | – | – | – | – |
28 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Battery labelling system | – | – | – | – | Limburg-Offheim |
| Acid filling machine | – | – | – | – | Limburg-Offheim |
| Acid levelling machine | – | – | – | – | Limburg-Offheim |
| Screwing machine for accumulators | – | – | – | – | Limburg-Offheim |
| Highspeed battery screwing system | – | – | – | – | Limburg-Offheim |
| Battery washing and drying system | – | – | – | – | Limburg-Offheim |
| High-current load test machine (PLT) | – | – | – | – | Limburg-Offheim |
| High-voltage leak-tightness test machine (HVT) | – | – | – | – | Limburg-Offheim |
| Multifunctional testing machine | – | – | – | – | Limburg-Offheim |
| Open-circuit voltage testing machine | – | – | – | – | Limburg-Offheim |
| Brushing system for battery poles | – | – | – | – | Limburg-Offheim |
| Greasing system for battery poles | – | – | – | – | Limburg-Offheim |
| Brushing and greasing system for battery poles | – | – | – | – | Limburg-Offheim |
| Battery blow-out machine | – | – | – | – | Limburg-Offheim |
| Anti-static spray machine | – | – | – | – | Limburg-Offheim |
| AGM acid filler | – | – | – | – | Limburg-Offheim |
| Adapter screwing system | – | – | – | – | Limburg-Offheim |
| Vent cap placing machine | – | – | – | – | Limburg-Offheim |
| Battery tipping system | – | – | – | – | Limburg-Offheim |
| Battery filling system | – | – | – | – | Limburg-Offheim |
| Punching machine for batteries | – | – | – | – | Limburg-Offheim |
| Assembly and testing workstation for aluminium rails | – | – | – | – | Limburg-Offheim |
| Cap pressing and greasing device for drive shafts | – | – | – | – | Limburg-Offheim |
| Residual grease and boot closing device for cardan shafts | – | – | – | – | Limburg-Offheim |
| Special welding device for fuel lines | – | – | – | – | Limburg-Offheim |
| Load test bench for corner deflections of window fittings | – | – | – | – | Limburg-Offheim |
| Assembly device for particulate filters | – | – | – | – | Limburg-Offheim |
| Drilling device | – | – | – | – | Limburg-Offheim |
Additional services
Quality
Testing machines for high-current load (PLT), high-voltage leak-tightness (HVT), open-circuit voltage and multifunctional testing machines ensure quality inspection in battery production.
| Evidence | Limburg-Offheim |
|---|---|
| Testing and test machines (PLT, HVT, open-circuit voltage) |