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ACL – Fertigung

Development and manufacturing of medical IT hardware such as OR-PC®, OR-MD® and OR-CONSOLE® in Leipzig

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ACL GmbH

Markkleeberg (Leipzig) · New York · Dubai · Hong KongNew on Amplifa

1997Founded
100+Employees
10CNC milling machines
2,200 m²Production area with cleanroom (2015)
40+Export countries via dealer network

About ACL

ACL GmbH is an owner-managed hardware manufacturer headquartered and producing in Markkleeberg near Leipzig, which has been developing and manufacturing IT hardware for medicine and hygienically critical environments since 1997. The portfolio includes medical all-in-one PCs of the OR-PC® series, surgical displays of the OR-MD® series, the wall module control platform OR-CONSOLE®, the OR-Pad® medical tablet as well as mobile cart solutions of the OR-MedCart® range. Manufacturing is carried out with a high level of vertical integration in-house: CNC milling of aluminium and copper parts on ten CNC milling machines, metal and sheet metal working, wet and powder coating, thin glass processing with short-pulse laser in the µm range, digital UV printing on glass, touchscreen lamination up to 55 inches, electronics assembly and EMC measurements. Production has taken place since 2015 in a 2,200 m² production facility with cleanroom; in addition, there is a second production facility in Leipzig. Customers are hospitals, medical practices, medical and software manufacturers as well as OEM/ODM partners; the devices are distributed via a dealer network in more than 40 countries.

Site
Markkleeberg
Processes
CNC milling of aluminium and copper, Metal and sheet metal working (welding, bending, edging, nibbling, marking), Painting (wet painting, including antimicrobial paint), Powder coating, Thin glass processing (cutting, printing, short-pulse laser cutting in the µm range), Digital UV printing on glass, plastic, wood and metal (alternatively ceramic printing), Touchscreen lamination (PCAP touch sensors with functional testing in the cleanroom), Electronics assembly
Materials
Aluminium, Copper, Stainless Steel, Aluminosilicate Glass, Glass, Plastic, Wood, Solid Aluminium (Housing)
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 13485:2021, DIN EN ISO 14001:2015, IEC 60601-1 (Ed. 3.2), IEC 60601-1-2 (Ed. 4.1), CCC (China Compulsory Product Certification), EAC Certificate, UL Certificate, FCC Certificate, EU Energy Star, ISO 9001, ISO 14001, ISO 13485, IEC 60601-1, IEC 60601-1-2
Founded
1997
Employees
100+
Industries
Medical technology, Hospitals and medical practices (digital ORs, intensive care units,, Medical software manufacturers, Medical technology distributors, Veterinary medicine, Cleanrooms
  1. 01

    CAD/CAM design and consulting

  2. 02

    CNC milling of aluminium and copper

  3. 03

    Metal and sheet metal working (welding, bending, edging, nibbling)

  4. 04

    Wet painting and powder coating

  5. 05

    Thin glass processing and glass printing (digital UV printing)

  6. 06

    Touchscreen lamination up to 55" in the cleanroom

  7. 07

    Electronics assembly and EMC measurements

  8. 08

    Cleanroom manufacturing with display bonding

  9. 09

    Assembly and delivery

Materials and Processes

Al

Aluminium

Material for milled housings, wall stations and accessories of the medical devices.

Cu

Copper

Milled copper parts on ten CNC milling machines.

VA

Stainless Steel

Processing in metal and sheet metal working in series production.

ASG

Aluminosilicate Glass

Safety glass panes with 0.4–2 mm thickness and five times higher impact and scratch resistance compared to soda-lime glass.

Glas

Glass

Thin glass cutting by short-pulse laser in the µm range for touch units and displays.

KU

Plastic

Printing using the digital UV process in the cleanroom.

Locations

Standort Markkleeberg (Leipzig)

Markkleeberg (Leipzig)

DE

Headquarters, development and production

Lot size
Single pieces to large series
Materials
Aluminium, copper, stainless steel, glass
  • 10 CNC milling machines
  • Short-pulse laser (glass cutting)
  • Cleanroom for display bonding, touch lamination, glass printing
  • 2,200 m² production facility since 2015

New York

US

Sales and service location (ACL America Corp, since 2021)

Dubai

AE

Sales and service location (ACL MEA, since 2024)

Hong Kong

HK

Sales and service location (since 2019)

Products and Components

OR-MD® Medical Display
OR-MD® Medical DisplaySurgical displays · Medical technology
OR-CONSOLE® Wall Module
OR-CONSOLE® Wall ModuleCentral control platform · Digital OR
OR-PC® at Leipzig University Hospital
OR-PC® at Leipzig University HospitalMedical all-in-one PC · Clinical use

Inside the production

30 Years of OR-PC® – Collage of Design Generations
30 Years of OR-PC® – Collage of Design Generations
Insight into the Company
Insight into the Company
Photovoltaic System at the Site
Photovoltaic System at the Site
ACL Products in Use at Leipzig University Hospital
ACL Products in Use at Leipzig University Hospital

Industries

Medical technologyHospitals and medical practices (digital ORs, intensive care units,Medical software manufacturersMedical technology distributorsVeterinary medicineCleanroomsPharmacies

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC milling of aluminium and copperMachining–––Single pieces – Large seriesAluminium, Copper
Metal and sheet metal working (welding, bending, edging, nibbling, marking)Joining––––Stainless steel, Aluminium, Sheet metal
Painting (wet painting, including antimicrobial paint)Surface––––Metal
Powder coatingSurface––––Metal
Thin glass processing (cutting, printing, short-pulse laser cutting in the µm range)MachiningCutting in the µm range–––Aluminosilicate glass (0.4–2 mm glass thickness), Glass
Digital UV printing on glass, plastic, wood and metal (alternatively ceramic printing)Surface–––Single pieces – Large seriesGlass, Plastic, Wood, Metal
Touchscreen lamination (PCAP touch sensors with functional testing in the cleanroom)Joining––––Glass, Touch sensors
Electronics assemblyAssembly–––––
EMC measurementsTesting–––––
CAD/CAM design and consultingEngineering–––––
Cleanroom manufacturing with display bondingAssembly–––––
Manufacturing of OEM/ODM products even in small quantitiesAssembly–––Small quantitiesAluminium, Copper, Stainless steel, Glass

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machines–10––Leipzig
Short-pulse laser (glass cutting)––––Leipzig
Cleanroom (display bonding, touch lamination, glass printing)–––2015 (2.20Leipzig

Additional services

CAD/CAM design and consultingCNC milling (aluminium, copper, 10 machines)Metal and sheet metal working (welding, bending, edging, nibbling, laser marking)Painting (wet paint, antimicrobial) and powder coatingThin glass processing / laser cuttingGlass printing (digital UV printing, ceramic)Touchscreen lamination up to 55" in the cleanroomElectronics development and assemblyEMC measurementsOEM/ODM manufacturingConsulting on medical devices and mounting solutionsOn-site installation and commissioningProduct configuratorRMA/service, manuals and driversWarranty extension 3–5 years

Reference customers

Leipzig University HospitalDräger Medical Deutschland GmbHeSATURNUS (A Sony Group Company)MedDreamGETT Gerätetechnik GmbHHospital Frankfurt (Oder)Kazakh Institute of Oncology and Radiology

Quality and Certifications

Production takes place in Germany in accordance with ISO 9001, ISO 14001 and ISO 13485. In addition, device approvals such as IEC 60601-1, IEC 60601-1-2, CCC, EAC, UL, FCC and EU Energy Star exist; EMC measurements are carried out in-house.

EvidenceMarkkleeberg
ISO 9001
ISO 14001
ISO 13485
IEC 60601-1
IEC 60601-1-2

Company History

  1. 1995

    Development of the first medical panel PC ART-K1 for Leipzig University Hospital

  2. 1997

    Founding of ACL GmbH in Leipzig

  3. 2000

    Second design generation of medical panel PCs with magnesium die-cast housing

  4. 2005

    Development of the first surgical displays OR-MD®

  5. 2007

    Third design generation with milled aluminium housing

  6. 2009

    First mobile cart solution with lithium-ion battery

  7. 2011

    Fourth design generation with full-glass front, product name OR-PC®

  8. 2012

    Own milling shop with nine CNC milling machines

  9. 2015

    New 2,200 m² production facility in Leipzig with cleanroom

  10. 2016

    OR-CONSOLE® as a solution for the digital OR

  11. 2017

    Fifth design generation OR-PC® with display bonding

  12. 2019

    Sales and service center in Hong Kong

  13. 2021

    ACL America Corp in New York; start of sponsorship of the Bach Festival Leipzig

  14. 2022

    Seventh design generation OR-PC®; 25th company anniversary

  15. 2023

    Second production facility in Leipzig for OR-CONSOLE® and large OR-PC®/OR-MD®

  16. 2024

    ACL MEA branch in Dubai/UAE

  17. 2025

    Eighth design generation OR-PC® (Intel Core Ultra, AI-ready), iF Design Award 2025, 30th anniversary

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