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Active-Food – Fertigung

Swiss contract manufacturer of dietary supplements: tablets, capsules, sachets, blisters and jars under GMP

Active-Food Logo

Active-Food SA

Marin-Epagnier (CH)New on Amplifa

CAHLegal form: SA (joint-stock company)
6 million capsules/weekCapsule capacity
10 million tablets/weekTablet capacity
200'000 sachets, 250'000 blistersPackaging capacity per week

About Active-Food

Active-Food SA is a Swiss contract and toll manufacturer of dietary supplements, nutraceuticals, nutricosmetics and functional foods based in Marin-Epagnier at the foot of the Jura. The company develops exclusive formulations, sources active ingredients such as vitamins, minerals, omega-3 fatty acids, probiotics and plant extracts worldwide — preferably from locally controlled sources — and manufactures from batch testing to large-scale production. Production encompasses powder weighing and blending (from a few litres to over 400 litres per blend), tablet pressing on two presses (Courtoy R100, FETTE 2080, each over 100'000 tablets/hour), capsule filling on three MG2 encapsulators (each 50'000 capsules/hour, sizes 00 to 4) as well as filling and packaging into sachets/sticks, blisters, jars, boxes, bottles or as bulk goods. Technicians and machinery come from the pharmaceutical industry. Active-Food operates under GMP and HACCP, runs its own analysis laboratory (UV and FTIR spectrometry, HPLC, GC) and offers regulatory consulting, certification support as well as design and marketing.

Site
Marin-Epagnier
Processes
Weighing and blending (weighing and mixing of powders), Tablet presses (tablet pressing), Encapsulation (capsule filling, sizes 00, 0L, 0, 1, 2, 3, 4), Packaging (filling into sachets/sticks, blisters, jars/boxes, bottles, bulk), Research & development (exclusive formulation, nutritional concepts), Quality control / analysis (UV and FTIR spectrometry, HPLC & GC, bacteriological analyses, heavy, Procurement (development of custom extracts, plant selection), Scientific & legal monitoring (quality dossiers, marketing authorisation, consulting
Materials
Vitamins, Minerals / magnesium salts, Omega-3 fatty acids, Probiotics, Plant extracts
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 22000:2018, GMP (Codex Alimentarius CAC/RCP 1-1969 Rev.4 / 21 CFR Part 111), HACCP, Entreprise Citoyenne, GMP (Codex Alimentarius / 21 CFR 111)
Industries
Dietary supplements, Nutraceuticals, Nutricosmetics, Functional foods
  1. 01

    Raw material procurement (extracts, plants)

  2. 02

    Research & development / formulation

  3. 03

    Powder weighing and blending

  4. 04

    Tablet pressing

  5. 05

    Capsule filling

  6. 06

    Filling and packaging

  7. 07

    Quality control and analytics

  8. 08

    Regulatory consulting / approval

Active ingredients and ingredients

VIT

Vitamins

Active ingredients for tablets, capsules and powder blends.

MIN

Minerals / magnesium salts

Used in dietary supplement formulations with a focus on bioavailability.

O3

Omega-3 fatty acids

Active ingredient group for functional foods and capsules.

PRO

Probiotics

Live cultures for dietary supplements.

EXT

Plant extracts

Purchased externally and partly developed as custom extracts.

Site

Standort Marin-Epagnier

Marin-Epagnier

CH

Production, development, sales, laboratory

Part weight / size
Blends from a few litres to over 400 litres
Lot size
Batch testing through to large-scale production
Materials
Vitamins, minerals, omega-3, probiotics, plant extracts
  • Mettler Toledo precision scales
  • Fuchs mixers (up to >400 L)
  • Tablet press Courtoy R100 (>100'000 units/h)
  • Tablet press FETTE 2080 (>100'000 units/h)
  • 3 MG2 Futura/Compact capsule machines (each 50'000 capsules/h)
  • Laboratory: UV and FTIR spectrometry, HPLC, GC

Product forms

Blister filling
Blister fillingFilling and packaging · Dietary supplements
Powder raw material (curcuma)
Powder raw material (curcuma)Raw material processing · Nutraceuticals

Inside the production

Quality and control
Quality and control
Innovation, R&D, production and quality
Innovation, R&D, production and quality
Research, ingredients and extraction
Research, ingredients and extraction
Certifications ISO 9001, 14001, 45001, 22000 and Entreprise Citoyenne
Certifications ISO 9001, 14001, 45001, 22000 and Entreprise Citoyenne
Specialist article omega-3
Specialist article omega-3
Specialist article magnesium and bioavailability
Specialist article magnesium and bioavailability
Specialist article probiotics
Specialist article probiotics

Industries

Dietary supplementsNutraceuticalsNutricosmeticsFunctional foods

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Weighing and blending (weighing and mixing of powders)Casting––a few litres per blend – over 400 litres per blendbatch test – large-scale productionPowder active ingredients (vitamins, minerals, plant
Tablet presses (tablet pressing)Casting–––10 million tablets per weekActive ingredient powders (vitamins, magnesium, minerals)
Encapsulation (capsule filling, sizes 00, 0L, 0, 1, 2, 3, 4)Assembly–––6 million capsules per weekActive ingredients (vitamins, plant extracts, probiotics)
Packaging (filling into sachets/sticks, blisters, jars/boxes, bottles, bulk)Assembly–––small quantities – 200'000 sachets / 250'000 blisters–
Research & development (exclusive formulation, nutritional concepts)Engineering––––Custom ingredients and extracts
Quality control / analysis (UV and FTIR spectrometry, HPLC & GC, bacteriological analyses, heavyTesting–––all finished products analysedraw materials, finished products
Procurement (development of custom extracts, plant selection)Engineering––––Rare ingredients and extracts, selected plants
Scientific & legal monitoring (quality dossiers, marketing authorisation, consultingEngineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Precision scalesMettler Toledo–––Marin-Epagnier
MixerFuchs1Capacity from a few litres to over 400 litres per blend–Marin-Epagnier
Tablet pressCourtoy R1001capacity above 100'000 tablets/hourmise à jouMarin-Epagnier
Tablet pressFETTE 20801capacity above 100'000 tablets/hour, control under Windows–Marin-Epagnier
EncapsulatorMG2 Futura / Compact350'000 capsules/hour per machine, sizes 00, 0L, 0, 1, 2, 3, 4–Marin-Epagnier
Analysis laboratory (UV and FTIR spectrometry, HPLC & GC)––––Marin-Epagnier

Additional services

Research & development (formulation)Toll manufacturing / private label / white labelProduction of tablets, capsules, sachets (sticks/sachets), blisters, jarsFilling and packagingQuality control and analytics (in-house laboratory: UV spectrometry, FTIR, HPLC, GC)Procurement of raw materials/extractsRegulatory consulting (approval, labelling, dealings with authorities)Scientific monitoringCertification supportDesign and marketing

Quality and certifications

All finished products are systematically analysed (bacteriology, heavy metals, pesticides, active ingredient content); raw materials are tested in the in-house laboratory using UV and FTIR spectrometry as well as HPLC and GC. Complex analyses are carried out with external laboratories, and work is performed in accordance with GMP and HACCP.

EvidenceMarin-Epagnier
ISO 9001:2015
ISO 14001:2015
ISO 45001:2018
ISO 22000:2018
GMP (Codex Alimentarius / 21 CFR 111)
HACCP
Entreprise Citoyenne

History

  1. 2009

    Electronic modernisation of the Courtoy R100 tablet press

  2. 2022

    Initial certification under GMP/HACCP as well as ISO 9001, 14001, 45001, 22000 and Entreprise Citoyenne (EdelCert & InSpectorat)

  3. 2025

    Recertification ISO 9001/14001/45001/22000 and GMP for 21.11.2025 to 20.11.2028

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