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Aero Design Swiss – Fertigung

Development and licensing of patented aerodynamic carbon components for time trial, triathlon, road, adventure, and e-bikes.

Aero Design Swiss Logo

Aero Design Swiss

Switzerland (Italian-speaking canton)New on Amplifa

Over 100 years combined experience inTeam experience
4Patent groups
Over 30 yearsFounder's industry experience

About Aero Design Swiss

Aero Design Swiss develops patented aerodynamic technologies for competitive cycling. Four main patent groups are central to this: a frame design that reduces the air resistance of both rider and bike by over 2%, a fork with over 25% less air resistance on the front wheel, a handlebar with over 1% reduction in rider resistance, and a stem with over 10 cm vertical and horizontal adjustability. The technologies are used in new time trial and triathlon bikes and are also applied to road, adventure, and e-bikes. The licensed fork technology is used by Ridley and Merckx in the WorldTour. Developments are based on CFD simulations and wind tunnel tests, as well as experience in carbon molding. Founder and Managing Director is Morgan Nicol, a Chemical Engineer (B.S., UC Davis) with over 30 years of experience in the bicycle industry. The company is based in the Italian-speaking canton of Switzerland.

Site
Switzerland (Italian-speaking canton)
Materials
Carbon, Carbon Fiber Reinforced Polymer
Industries
Bicycle Industry, Cycling (Triathlon/Time Trial), E-Bikes
  1. 01

    Engineering/Construction

  2. 02

    CFD Simulation

  3. 03

    Prototyping (Carbon Molding)

  4. 04

    Wind Tunnel Tests

  5. 05

    Licensing/Production with Partners

Materials and Processes

Carbon

Carbon Fiber Reinforced Polymer

Used for frames, forks, handlebars, and stem components with aerodynamic design.

Location

Switzerland

CH

Development and Licensing

Lot size
Prototype, Small Series
Materials
Carbon

Components

Aero Handlebars
Aero HandlebarsCarbon Molding · Competitive Cycling
Aero Stem
Aero StemCarbon Molding · Competitive Cycling
Aero Frame
Aero FrameCarbon Molding · Time Trial/Triathlon

Inside the production

Wind Tunnel Tests
Wind Tunnel Tests
Frontal view with lighting
Frontal view with lighting
Rear view with lighting
Rear view with lighting
Stem with flexible reach
Stem with flexible reach
Stem with smartphone holder
Stem with smartphone holder

Industries

Bicycle IndustryCycling (Triathlon/Time Trial)E-Bikes

Reference customers

RidleyMerckx

History

  1. Morgan Nicol, B.S. Chemical Engineering (UC Davis) and 5 years at 3M, moves into the bicycle industry and settles in the Italian-speaking canton of Switzerland.

  2. Licensed fork technology used by Ridley and Merckx in the WorldTour; the patented designs have won Olympic gold, five Grand Tours, a Tour de France podium finish, a track record, and the IronMan World Championships.

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