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Aero Enterprise – Fertigung

Drone-based inspection of wind turbines with an autonomous Flight Intelligence System and AI-supported damage analysis.

Aero Enterprise Logo

Aero Enterprise

New on Amplifa

Onshore & OffshoreAreas of operation
DJI M300/350Drone platform

About Aero Enterprise

Aero Enterprise develops and operates its own technologies and software for the complete inspection and analysis of wind turbines. The company offers drone-based rotor blade inspections onshore and offshore, performed with DJI M300/350-series drones and the proprietary AERO Flight Intelligence System. This system captures image and inspection data autonomously and in real time, without predefined flight paths, RTK or prior knowledge of the turbine — the entire inspection is completed in a single flight. The high-resolution images captured are analyzed for damage in the AERO software using neural networks and artificial intelligence and reviewed by experienced blade experts. Customers receive detailed digital reports with historical, traceable records via a cloud portal, which support the planning of maintenance measures. The services are aimed at operators and service providers in the wind energy industry, among others in the United Kingdom and Croatia.

Processes
Wind turbine inspection (rotor blades, drone-based), One-flight inspection with AERO Flight Intelligence System (autonomous data acquisition, onshore &, AI-supported image analysis (neural networks, AERO Software), Digital inspection reports (blade management, historical, traceable reports), Drone-based wind turbine inspection (rotor blades), Autonomous data acquisition with AERO Flight Intelligence System, AI-supported damage analysis (AERO Software, neural networks), Digital, traceable inspection reports
Materials
AERO Flight Intelligence System, AERO Software (AI Analysis), DJI M300/350 Drone Series
Industries
Wind energy, Renewable energies
  1. 01

    Drone-based data acquisition with AERO Flight Intelligence System

  2. 02

    Cloud upload of inspection data

  3. 03

    AI-supported damage analysis (neural networks, AERO Software)

  4. 04

    Review by blade experts

  5. 05

    Digital inspection report via online portal

Technologies & Processes

AERO FIS

AERO Flight Intelligence System

Proprietary hardware for autonomous, real-time flight path computation and high-quality image data capture on wind turbines.

AERO SW

AERO Software (AI Analysis)

Neural networks analyze captured images and identify anomalies on rotor blades.

DJI M300/350

DJI M300/350 Drone Series

Class-specific UAV platform for the inspection of wind turbines onshore and offshore.

Services

Rotor blade inspection in flight
Rotor blade inspection in flightDrone inspection · Wind energy
Digital analysis & reports
Digital analysis & reportsAI-supported evaluation · Wind energy

Inside the production

Offshore inspection of a wind turbine
Offshore inspection of a wind turbine

Industries

Wind energyRenewable energies

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Wind turbine inspection (rotor blades, drone-based)Testing–––––
One-flight inspection with AERO Flight Intelligence System (autonomous data acquisition, onshore &Testing–––––
AI-supported image analysis (neural networks, AERO Software)Testing–––––
Digital inspection reports (blade management, historical, traceable reports)Testing–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
UAV/DroneDJI M300/350 series––––

Additional services

Drone-based wind turbine inspection (rotor blades)Autonomous data acquisition with AERO Flight Intelligence SystemAI-supported damage analysis (AERO Software, neural networks)Digital, traceable inspection reportsCloud data upload and online portalOnshore and offshore campaigns
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