Aeromedical cabin systems, mission equipment and composite components for helicopters and airplanes

Aerolite AG

Ennetbürgen (CH) · Horw (CH) · Fort Mill, SC (USA)New on Amplifa

3 locations (CH/CH/USA)Locations

3Certified 3-stretcher-kit patient places per unit

ca. 18 kgCourier Seat weight

ca. 90 min.PTU installation time in widebody jets

About Aerolite

Aerolite AG, headquartered in Ennetbürgen, Switzerland, develops and manufactures aeromedical cabin systems and mission equipment for helicopters and fixed-wing aircraft. The portfolio comprises monolithic floors made from milled aluminium assemblies, stretchers, roll-in systems, seats, Courier Seats and the Patient Transport Unit (PTU) for the worldwide retransport of critically ill patients. In addition, the Horw site manufactures composite components for aviation and industry as well as moulds for production. The offering ranges from concept studies and custom engineering through airworthiness modifications to technical publications and maintenance of medical cabin systems. Customers include ADAC, DRF, Rega and Lufthansa Technik, among others. With Aerolite America LLC in Fort Mill, South Carolina, the company also maintains a location in the USA.

Site: Ennetbürgen
Processes: Manufacture of integral floors (one-piece/two-piece, milled aluminium assemblies), Composite manufacturing (composite components for aviation and industry), Mould production, Design/development, custom engineering, Aeromedical completion / installation of medical cabin systems on helicopters and fixed-wing, Technical publications, Maintenance of medical cabin systems, Mission equipment: stretchers, roll-in systems, seats, PTU, Courier Seats, flooring
Materials: Aluminium, Composite manufacturing
Certificates: ISO 9001:2015, ISO 13485:2016, EASA Part 21 Subpart J (DOA), EASA Part 21 Subpart G (POA), EASA Part 145 (MOA), EN 9100 (Aerospace Products), ISO 9001:2015 (SQS 42680/47203), ISO 13485:2016 (TÜV SÜD), EN 9100 (Aerospace), EASA Part 21 J/G (DOA/POA)
Industries: Aerospace, Helicopter manufacturing, Air Ambulance (HEMS), Medical technology, Aerospace (Aviation), Medical/HEMS (Air Ambulance)

01
Concept study & design engineering (custom engineering)
02
Mould production
03
Machining (aluminium integralfloors)
04
Composite manufacturing
05
Assembly of mission equipment
06
Airworthiness modification & installation (aeromedical completion)
07
Technical publications & maintenance

Materials & Processes

Aluminium

Milled one-piece or two-piece integralfloors with seat rails, drainage holes and slip protection for HEMS cabins.

Composite

Composite manufacturing

Manufacture of composite components for aviation and industry at the Horw site.

Locations

Ennetbürgen

Headquarters: aeromedical completion, mission equipment, R&D, technical publications

Materials: Aluminium

Horw

Composite manufacturing, process engineering, mould production, technical consulting

Materials: Composite

Fort Mill

Location of Aerolite America LLC (South Carolina)

Products & Components

**H145 integralfloor (one-piece milled)**Aluminium machining · HEMS/aviation

**Combi Stretcher**Mission equipment · air ambulance

**Patient Transport Unit NG (PTU)**Assembly · fixed-wing intensive care transport

Inside the production

Aeromedical cabin equipment in the helicopter

Mission equipment for rescue helicopters

Composite components for aviation and industry

Industries

AerospaceHelicopter manufacturingAir Ambulance (HEMS)Medical technologyAerospace (Aviation)Medical/HEMS (Air Ambulance)Medical technology/Healthcare

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Manufacture of integral floors (one-piece/two-piece, milled aluminium assemblies)Machining	–	–	–	–	Aluminium
Composite manufacturing (composite components for aviation and industry)Plastics	–	–	–	–	–
Mould productionEngineering	–	–	–	–	–
Design/development, custom engineeringEngineering	–	–	–	–	–
Aeromedical completion / installation of medical cabin systems on helicopters and fixed-wingAssembly	–	–	–	–	–
Technical publicationsEngineering	–	–	–	–	–
Maintenance of medical cabin systemsAssembly	–	–	–	–	–
Mission equipment: stretchers, roll-in systems, seats, PTU, Courier Seats, flooringAssembly	–	–	18 kg (Courier Seat, approx.)	–	–

Additional services

Aeromedical completion (helicopters & fixed wing)Mission equipment (flooring, stretchers, roll-in systems, seats, PTU, Courier Seats)Custom engineering (R&D services)Technical publicationsComposite manufacturingProcess engineering, mould production, technical consultingAirworthiness modificationsRentable and installable intensive care transport systems

Reference customers

ADAC (ADAC H145)DRF (DRF H145)Rega (Combi Stretcher for H135/H145)Lufthansa Technik AG (PTU cooperation)

Quality & Approvals

Quality assurance is covered by ISO 9001 (Ennetbürgen and Horw), ISO 13485 (medical devices) and EN 9100 (aviation products); in addition, the EASA approvals Part 21 Subpart J (DOA), Part 21 Subpart G (POA) and Part 145 (MOA) are held.

Evidence	Ennetbürgen	Horw	Fort Mill
ISO 9001:2015 (SQS 42680/47203)
ISO 13485:2016 (TÜV SÜD)
EN 9100 (Aerospace)
EASA Part 21 J/G (DOA/POA)
EASA Part 145 (MOA)

History

2016
AEROLITE 3-stretcher-kit certified for Leonardo AW139 & AW189