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Aerumtec – Fertigung

Manufacturer of flexible wire products and electrical conductors made of copper and copper alloys – from single wire to finished assemblies.

Aerumtec Logo

Aerumtec GmbH

Weißenburg (Treuchtlinger Str. 20)New on Amplifa

1569Founded (origins, Nuremberg)
approx. 200Employees
24,247 m²Plant area, 3 halls (Weißenburg)
HRB 8317, Amtsgericht AnsbachCommercial register

About Aerumtec

Aerumtec GmbH, based in Weißenburg, is a specialist manufacturer of wires, strands, braids and ropes made of copper, electroplated copper, Histral® alloys as well as special materials such as silver, pure nickel, stainless steel, tin and aluminium. The product range extends from single wire to bundled and concentric strands, round ropes, shielding braids and flexible busbars to resistance-welded strands, assemblies and traditional Leonese goods. At the Weißenburg site, with three production halls covering 24,247 m², the company covers the entire value chain: heavy wire drawing, electroplating (tin, silver, gold), fine wire drawing, bundling, stranding, braiding, rolling, compacting and welding. Customers come from the automotive industry (including e-mobility), aerospace, data transmission, medical technology, renewable energies as well as industrial applications such as energy storage systems and switch cabinets. Around 200 employees manufacture at the site; after the carve-out from LEONI AG in 2023, the company operates as an independent supplier of high-quality copper wire.

Site
Weißenburg
Processes
Heavy wire drawing (wire drawing), Fine wire drawing, Electroplating (tin, silver, gold), Bundling, Stranding (strand manufacturing), Braiding (braids, shielding braids, bobbinet strands), Rolling (e.g. flat wires, profile wires), Compacting
Materials
Copper Cu-ETP, Copper Cu-OF, 27% nickel-plated copper, Pure nickel, Silver (fine silver 99.97%), Stainless steel V4A, Tin, Aluminium
Certificates
ISO 14001:2015, EMAS (EC No. 1221/2009), EN 10204 inspection certificates (2.1/3.1)
Founded
1569
Employees
200
Industries
Automotive industry (incl. e-mobility), Aerospace, Data transmission, Medical technology, Industrial applications (energy storage systems, switch cabinets), Renewable energies
  1. 01

    Heavy wire drawing

  2. 02

    Electroplating (tin, silver, gold)

  3. 03

    Fine wire drawing

  4. 04

    Bundling

  5. 05

    Stranding

  6. 06

    Braiding

  7. 07

    Rolling

  8. 08

    Compacting

  9. 09

    Welding/Assembly

Materials and Processes

Cu-ETP

Copper Cu-ETP

Electrolytic copper as the standard conductor material for wires, strands and braids.

Cu-OF

Copper Cu-OF (oxygen-free)

Oxygen-free copper for demanding electrical applications.

CuNi27

27% nickel-plated copper

Nickel-plated copper as a coated conductor material.

Ni

Pure nickel

Conductor material for special applications.

Ag

Silver (fine silver 99.97%)

Highest electrical conductivity of all elements, used among other things for electronics, textiles and the creative sector.

1.4401 / AISI 316

Stainless steel V4A

Corrosion-resistant chromium-nickel steel, among other things for shielding braids.

Sn

Tin

Tin plating of copper conductors as well as alloying component.

Al

Aluminium

Lightweight conductor material for suitable applications.

Histral®H

Histral®H high-strength alloys (e.g. H65, H79, H64, H77, H85, H72, H69, H26)

Copper-based alloys with exceptional tensile strength and temperature resistance.

Histral®R

Histral®R resistance alloys (e.g. R51, R56, R55, R54, R53, R15)

Resistance alloys with precisely tuned resistance values.

Locations

Standort Weißenburg

Weißenburg

DE

Headquarters and production

Materials
Copper (Cu-ETP, Cu-OF), electroplated copper, Histral® alloys, silver, stainless steel 1.4401, pure nickel
  • Heavy wire drawing machines
  • Electroplating lines (tin, silver, gold)
  • Fine wire drawing machines
  • Bundling machines
  • Stranding machines
  • Braiding machines
  • Rolling mills
  • Compacting machines
  • Welding systems

Products

Flexible busbars
Flexible busbarsPunching, calibrating, soldering · Automotive/E-mobility, industry
Copper wires and strands
Copper wires and strandsWire drawing, stranding · Electrical industry
Wire braids
Wire braidsBraiding · Electrical engineering
Silver-plated wire
Silver-plated wireElectroplating · Electronics
Stainless steel shielding braids
Stainless steel shielding braidsBraiding · Industry

Inside the production

Histral®H high-strength alloys
Histral®H high-strength alloys
Silver tensile strength testing
Silver tensile strength testing
Spool types (reel formats)
Spool types (reel formats)
American Wire Gauge (AWG)
American Wire Gauge (AWG)

Industries

Automotive industry (incl. e-mobility)AerospaceData transmissionMedical technologyIndustrial applications (energy storage systems, switch cabinets)Renewable energiesTextiles/creative sector (embroidery, weaving)Aerospace/aviation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Heavy wire drawing (wire drawing)Forming––––Cu-ETP, Cu-OF, Histral® alloys
Fine wire drawingForming––––Copper, electroplated copper, Histral® alloys
Electroplating (tin, silver, gold)Surface––––Copper
BundlingForming––––Copper, copper alloys
Stranding (strand manufacturing)Forming––––Copper, copper alloys
Braiding (braids, shielding braids, bobbinet strands)Forming––––Copper, stainless steel 1.4401 (V4A), copper alloys
Rolling (e.g. flat wires, profile wires)Forming––––Copper, copper alloys
CompactingForming––––Copper, copper alloys
Welding (resistance-welded strands and modules)Joining––––Copper, copper alloys
Punching (hole, radius) for flexible busbarsForming––––Copper
Calibration (precise height) for flexible busbarsForming––––Copper
Laser marking (DMC etc.)Surface––––Copper
Deburring by coiningForming––––Copper
Soldering of contact elementsJoining––––Copper (silver-plated, tin-plated, nickel-plated)
Manufacture of Leonese goods (creative wires, spinning-wire strings, flatté, twisted yarns,Forming––––Copper, copper alloys, gold-plated and silver-plated wire
Assembly (flexible copper connectors, custom assemblies)Assembly––––Copper, copper alloys
Engineering services (development of custom wire solutions, prototype construction up toEngineering––––Copper, copper alloys

Additional services

Engineering servicesAssembly (resistance-welded strands, flexible copper connectors, modules)Flexible busbars (prototype to series production, punching, calibration, laser marking, soldering)Inspection certificates according to EN 10204 (2.1, 3.1)IMDS entryRoHS/REACH compliance confirmationsDevelopment of custom wire solutions

Quality and Sustainability

Aerumtec pursues an integrated QHSE approach with process-oriented management systems; the environmental management system is certified to ISO 14001:2015 and the company is registered in the EMAS register (DE-158-00124, valid until 30.06.2028). Inspection certificates in the form of works and acceptance test certificates according to EN 10204 (2.1 and 3.1) are offered, supplemented by IMDS entries as well as RoHS/REACH compliance confirmations.

EvidenceWeißenburg
ISO 14001:2015
EMAS (EC No. 1221/2009)
EN 10204 inspection certificates (2.1/3.1)

History

  1. 1569

    Anthouni Fournier from Lyon founds a workshop for the manufacture of Leonese goods in Nuremberg

  2. 1917

    Merger of three successor companies to form Leonische Werke Roth-Nürnberg AG

  3. 1920er

    First wires and round strands for the electrical industry

  4. 1931

    Renamed Leonische Drahtwerke AG, Nuremberg; start of production of rubber-insulated cables

  5. 1956

    Start of cable harness manufacturing

  6. 1969

    New construction of the Bad Kötzting plant

  7. 1991

    Acquisition of aurnhammer+benedict GmbH & Co. KG, Weißenburg

  8. 1995

    Founding of LEONI Wire (Changzhou) Co. Ltd., China

  9. 1996

    Acquisition of Temco Ltd., Cinderford, UK

  10. 1999

    Renamed LEONI Draht GmbH, Weißenburg; complete acquisition of Haarländer GmbH, Roth

  11. 2023

    Capmont Opportunities GmbH acquires the LEONI Business Group Wire Products & Solutions; spin-off from LEONI AG, renaming to Aerumtec GmbH

  12. 2024

    Discontinuation of production in Bad Kötzting

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