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Aluminium extrusion profiles, components and ready-to-install assemblies from a European production network.

AFC Logo

AFC - ALU FUTURE COMPONENTS Entwicklungs- und Handels GmbH

St. Pölten, AustriaNew on Amplifa

about 30 years agoFounded by Ing. Franz Sterkl
55Extrusion lines in the production network
600–7,450 tPress force range
over 25 yearsSeries supply to the aluminium processing industry
GmbH, FN 402575yLegal form / commercial register

About AFC

AFC – ALU FUTURE COMPONENTS is a family-owned company based in St. Pölten (Austria) that has been supplying renowned aluminium processing industrial companies with demanding extrusion products for over 25 years. As a development and trading company, AFC manages all production steps – from billet casting through extrusion, mechanical machining (CNC milling, punching, bending, laser and waterjet cutting), surface treatment and assembly kitting, through to warehousing and tailored logistics – in a European production network of 55 extrusion presses with press forces of 600 to 7,450 tonnes. Manufactured products include drawing profiles with complex cross-sections (0.03–120 kg/lfm, up to 700 mm circumscribed circle diameter, lengths up to 28,000 mm) in 40 aluminium alloys, including EN AW-6060 and EN AW-6063, as well as components and ready-to-install assemblies made from them. In-house engineering accompanies projects from new product development through prototyping to series supply. Key industries are construction, interiors, solar, electronics, industrial and transport. The second generation of the entrepreneurial family is being prepared for the leadership transition.

Site
St. Pölten
Processes
Billet Casting, Extrusion, CNC Milling, Punching, Bending, Laser Cutting, Waterjet Cutting, Welding (Assembly Kitting)
Materials
EN AW-6060 (AlMgSi0.5), EN AW-6063 (AlMg0.7Si), 40 further aluminium alloys according to the AFC alloy catalogue, 40 further aluminium alloys (AFC alloy catalogue), Extrusion, CNC Milling / Profile Machining, Laser and Waterjet Cutting, Welding and Bonding
Certificates
Certified engineering office (services)
Industries
Construction, Interiors, Solar, Electronics, Industry (Mechanical and Plant Engineering, Automation Technology, Medical, Transport
  1. 01

    Profile Design & Engineering

  2. 02

    Billet Casting

  3. 03

    Extrusion (Network)

  4. 04

    Profile Machining (CNC Milling, Punching, Bending, Laser/Waterjet Cutting)

  5. 05

    Surface Technology

  6. 06

    Assembly Manufacturing (Welding, Bonding, Kitting)

  7. 07

    Packaging, Storage & Logistics

Materials & Processes

EN AW-6060

EN AW-6060 (AlMgSi0.5)

Standard alloy for extrusion profiles with good extrudability and strength.

EN AW-6063

EN AW-6063 (AlMg0.7Si)

Common extrusion alloy for construction profiles and decorative applications.

Alu (40 Leg.)

40 further aluminium alloys (AFC alloy catalogue)

Alloy selection depending on application, incl. data on tensile strength and elongation at break.

STR

Extrusion

Profiles up to 700 mm circumscribed circle diameter, 0.8–40 mm wall thickness, tolerances per EN 755-9 to EN 12020-2.

CNC

CNC Milling / Profile Machining

Mechanical further processing of the extruded products.

LAS

Laser and Waterjet Cutting

Cutting of aluminium profiles for components and assemblies.

FÜG

Welding and Bonding

Kitting into welded or bonded, ready-to-install assemblies.

OBT

Surface Technology

Diverse surface finishing of profiles and components.

ENG

Engineering & FMEA

New product development, design, prototype and pre-series development, process safety management.

Sites & Production Network

St. Pölten

AT

Headquarters, Development and Trading GmbH

Materials
Aluminium
  • Production network with 55 extrusion presses (600–7,450 t), incl. Poland 24, Italy 16, Greece 6, Bulgaria 5, Turkey 2, Bosnia 2

Industries

ConstructionInteriorsSolarElectronicsIndustry (Mechanical and Plant Engineering, Automation Technology, MedicalTransport

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Billet CastingCasting––––Aluminium
ExtrusionFormingEN standard (EN 755-9 to EN 12020-2)28000 mm × 700 mm circumscribed circle diameter0.03 kg/lfm – 120 kg/lfm–EN AW-6060, EN AW-6063, 40 different aluminium alloys (incl. AlMgSi0.5)
CNC MillingMachining––––Aluminium extruded products
PunchingForming––––Aluminium
BendingForming––––Aluminium
Laser CuttingMachining––––Aluminium
Waterjet CuttingMachining––––Aluminium
Welding (Assembly Kitting)Joining––––Aluminium
Bonding (Assembly Kitting)Joining––––Aluminium
Assembly Manufacturing / Kitting into Ready-to-Install AssembliesAssembly––––Aluminium
Surface Treatment / Surface Technology (Finishing)Surface––––Aluminium
Profile Design & Engineering (New Product Development, Design, Prototypes, FMEA)Engineering––––Aluminium
Warehousing, Packaging & Tailored LogisticsOther–––––

23 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extrusion press 600 t–1––European production network
Extrusion press 1,100 t–1––European production network
Extrusion press 1,200 t–1––European production network
Extrusion press 1,300 t–1––European production network
Extrusion press 1,400 t–2––European production network
Extrusion press 1,600 t–2––European production network
Extrusion press 1,800 t–8––European production network
Extrusion press 1,900 t–4––European production network
Extrusion press 2,000 t–5––European production network
Extrusion press 2,200 t–6––European production network
Extrusion press 2,450 t–1––European production network
Extrusion press 2,500 t–6––European production network
Extrusion press 2,700 t–3––European production network
Extrusion press 2,800 t–3––European production network
Extrusion press 3,000 t–1––European production network
Extrusion press 3,300 t–1––European production network
Extrusion press 3,500 t–1––European production network
Extrusion press 3,600 t–1––European production network
Extrusion press 4,000 t–4––European production network
Extrusion press 4,400 t–1––European production network
Extrusion press 4,500 t–1––European production network
Extrusion press 7,450 t–1––European production network
Extrusion presses (total pool)–55––European production network (incl. Poland 24, Turkey 2, Bulgaria 5)

Additional services

Profile Design & EngineeringExtrusion (network, 55 presses, 600–7,450 t press force)Profile Machining (CNC Milling, Punching, Bending, Laser and Waterjet Cutting)Assembly Manufacturing (welding, bonding, kitting)Surface TechnologyPackaging, Storage & LogisticsNew Product Development, Design, Prototype and Pre-Series DevelopmentFMEA, Process Safety ManagementMetal Contract Hedging (from approx. 50 t)Production MatchingWarehousing

Quality

AFC continuously monitors series production after sample approval through its own experts for technology, quality and sustainability; consistent quality controls at the production sites are part of network management.

EvidenceSt. Pölten
Certified engineering office (services)

History

  1. Founded about 30 years ago by Ing. Franz Sterkl.

  2. Over 25 years of continuous supply to aluminium processing industrial companies.

  3. Today: preparation of the leadership transition to the second generation (PhDr. Viktoria Stöber, MA and Ing. Maximilian Sterkl, MA).

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