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AFS – Fertigung

Development, manufacturing, and assembly of oil and emulsion mist separators, room air purifiers, and central exhaust and ventilation systems for manufacturing plants.

AFS Logo

AFS Airfilter Systeme GmbH

Übrigshausen (Untermünkheim), GermanyNew on Amplifa

1996Founded
1 location in ÜbrigshausenLocations
Up to ca. 300 kg (e.g., AFSComponent Size/Performance Range
ISO 9001:2015 certified (TÜV Süd)Quality

Comprehensive Exhaust, Air Purification, and Ventilation Technology All from One Source

AFS Airfilter Systeme GmbH is a family-run company founded in 1996, headquartered in Übrigshausen (Untermünkheim), Baden-Württemberg. The company manufactures and installs air purification devices such as oil and emulsion mist separators, room air purifiers, and central exhaust and ventilation systems for manufacturing operations, particularly in metalworking and machining. In addition to electrostatic and mechanical filter devices, AFS offers central exhaust systems with supply/exhaust air concepts, supply air systems with heat recovery, and, in cooperation with HSS Industrietechnik GmbH, solutions for machine cooling. The range of services includes planning and consulting, assembly and commissioning, maintenance and upkeep, ultrasonic cleaning of separators and filter elements, as well as the supply of filters and spare parts. AFS also undertakes project management as a general contractor and develops customized energy concepts that combine extraction, air purification, ventilation, and cooling. All devices are assembled at its own site in Übrigshausen, with components preferably sourced from regional suppliers. Key customers include Jung GmbH & Co. KG, SWG Schraubenwerk Gaisbach GmbH, and Jonas & Redmann Automationstechnik GmbH.

Site
Übrigshausen (Untermünkheim)
Processes
Planning of air purification systems, Assembly and commissioning of air purification devices and systems (exhaust, air purification,, Maintenance, repair, overhauling, and cleaning of air purification devices and systems, Supply of filters, spare parts, wear parts, separation and filter elements, Manufacturing and assembly of emulsion mist separators (air purification devices), Manufacturing and assembly of oil mist separators (electrostatic and mechanical filter devices), Manufacturing and assembly of room air purifiers, Planning and construction of central exhaust systems with supply/exhaust air, supply air systems
Materials
Electrostatic Filtration (AFS E-Series), Multi-stage Mechanical Filtration with HEPA H13, Ultrasonic Cleaning of Separators and Filter Elements
Certificates
ISO 9001:2015, TOP 100 Seal 2024 (TOP Innovator), Technology Leader Baden-Württemberg (Spitze auf dem Land!), GrindTec Innovation Award (AFS E-Series), Utility Model No. 20 2020 105 343 (Wide-flow nozzles in Air Purifiers), Hygiene Certificate AFS RLC Air Purifier, ISO 9001:2015 (TÜV Süd), Utility Model No. 20 2020 105 343 (Wide-flow Nozzles), TOP 100 Seal (TOP Innovator 2024), Technology Leader Baden-Württemberg 2021
Founded
1996
Industries
Metalworking/Machining, Manufacturing Companies (Machine tools, CNC, Turning, Milling, Grinding), Compressors and Washing Machines (Specialized Solutions)
  1. 01

    Consultation and Needs Analysis On-Site

  2. 02

    Planning and Design of the System

  3. 03

    Manufacturing of Devices at Übrigshausen Site

  4. 04

    Assembly and Piping

  5. 05

    Commissioning with Extraction Performance Setting and Air Balance Adjustment

  6. 06

    Staff Training

  7. 07

    Maintenance, Repair, and Ultrasonic Cleaning

  8. 08

    Supply of Filters and Spare Parts

Processes and Technologies

ELEKTROSTAT

Electrostatic Filtration (AFS E-Series)

Combination of mechanical pre-separation and electrostatic post-separation for increased separation performance and reduced maintenance of electrostatic stages.

MECH

Multi-stage Mechanical Filtration with HEPA H13

Five-stage pre-separation with HEPA H13 post-filter (99.95% capture rate for MPPS) allows filtered air to be returned to the hall.

ULTRASCHALL

Ultrasonic Cleaning of Separators and Filter Elements

Gentle and thorough cleaning of washable separators and filter elements in the company's own service center, followed by quality check and reuse.

Location

Standort Übrigshausen (Untermünkheim)

Übrigshausen (Untermünkheim)

DE

Headquarters, Manufacturing and Assembly, New Construction of Warehouse and Production Hall with Office Building

Lot size
Individual devices to central systems
Materials
Electrostatic and mechanical filter technology
  • AFS 10 E Electrostatic (500–1,800 m³/h)
  • AFS 10M / 11M Emulsion Mist Separators with HEPA H13
  • AFS 600 / 6000/8000 Air Purification Devices
  • Ultrasonic Cleaning System for Separators and Filter Elements
  • Own testing and validation environment

Products and Systems

Oil Mist Separator
Oil Mist SeparatorAir Purification Device · Metalworking
Exhaust Systems for Milling Machines
Exhaust Systems for Milling MachinesCentral Exhaust System · Machining
Central Exhaust System with Supply Air System
Central Exhaust System with Supply Air SystemSystem Engineering · Manufacturing Plants

Inside the production

Exhaust, Hall Ventilation, and Machine Cooling with Partner HSS
Exhaust, Hall Ventilation, and Machine Cooling with Partner HSS
Research and Development at Übrigshausen Site
Research and Development at Übrigshausen Site
New Construction of Warehouse and Production Hall with Office Building
New Construction of Warehouse and Production Hall with Office Building

Industries

Metalworking/MachiningManufacturing Companies (Machine tools, CNC, Turning, Milling, Grinding)Compressors and Washing Machines (Specialized Solutions)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Planning of air purification systemsEngineering–––––
Assembly and commissioning of air purification devices and systems (exhaust, air purification,Assembly–––––
Maintenance, repair, overhauling, and cleaning of air purification devices and systemsSurface–––––
Supply of filters, spare parts, wear parts, separation and filter elementsAssembly–––––
Manufacturing and assembly of emulsion mist separators (air purification devices)Assembly–––––
Manufacturing and assembly of oil mist separators (electrostatic and mechanical filter devices)Assembly–––––
Manufacturing and assembly of room air purifiersAssembly–––––
Planning and construction of central exhaust systems with supply/exhaust air, supply air systemsEngineering–––––
Planning and construction of ventilation systems (hall ventilation, hall climate control)Engineering–––––
General contractor project management for air purification systems (project management, logistics,Engineering–––––
Customized energy concepts (combining extraction, air purification, ventilation, and cooling)Engineering–––––
Commissioning with extraction performance setting, air balance adjustment, and staff trainingAssembly–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Air Purifier Device (Oil/Emulsion Mist Separator)AFS AFS 10 E (Electrostatic)–Flow rate 500 - 1,800 m³/h; Electrostatic filter area approx. 13 m²; Particle capture efficiency 0.3–Übrigshausen
Air Purifier Device (Emulsion Mist Separator)AFS AFS 10M–600 - 1,100 m³/h; 5-stage pre-separation, HEPA H13 post-filter (99.95% capture rate for MPPS)–Übrigshausen
Air Purifier Device (Emulsion Mist Separator)AFS AFS 11M–1,100 - 1,600 m³/h; 5-stage pre-separation, HEPA H13 post-filter (99.95% capture rate for MPPS)–Übrigshausen
Air Purifier DeviceAFS AFS 600–Air performance 600 m³/h; 0.5 kW; approx. 50 kg–Übrigshausen
Air Purifier DeviceAFS AFS 6000/8000–7,200 m³/h at 100 Pa external pressure, 6.0 kW; 6.3 kW rated output; approx. 300 kg–Übrigshausen
Air Purifier DeviceAFS AFS 1000 E–––Übrigshausen
Ultrasonic Cleaning System for Separators and Filter Elements–1––Übrigshausen
Central Exhaust System (with supply/exhaust air, supply air system, or machine cooling)AFS–––Übrigshausen
Ventilation Systems / Supply Air Systems with Heat RecoveryAFS–––Übrigshausen
RLT Systems (Maintenance/Upkeep)––––Übrigshausen

Additional services

Planning and ConsultingAssembly and CommissioningMaintenance and UpkeepCleaning of Filters/Separators (Ultrasonic System)Spare and Wear PartsGeneral Contractor / Project ManagementMachine Cooling with Partner HSS Industrietechnik GmbHSubsidy Consulting (BAFA Module 1/4)

Reference customers

Jung GmbH & Co. KG, Schwäbisch HallSWG Schraubenwerk Gaisbach GmbH, WaldenburgJonas & Redmann Automationstechnik GmbH, Berlin

Quality and Certifications

AFS is certified according to ISO 9001:2015 (TÜV Süd, annual audits) and possesses its own testing and validation environment as well as cooperation with institutes and universities. Less than 0.1% of products are returned, with over 98% of customers being recurring customers.

EvidenceÜbrigshausen (Untermünkheim)
ISO 9001:2015 (TÜV Süd)
Hygiene Certificate AFS RLC Air Purifier
Utility Model No. 20 2020 105 343 (Wide-flow Nozzles)
GrindTec Innovation Award (AFS E-Series)
TOP 100 Seal (TOP Innovator 2024)
Technology Leader Baden-Württemberg 2021

Company History

  1. 1996

    Founding of AFS Airfilter Systeme GmbH

  2. 2021

    Awarded as Technology Leader Baden-Württemberg (Funding Program 'Spitze auf dem Land!'); Grant money flowed into the new construction of a warehouse and production hall with office building

  3. 2024

    TOP 100 Seal as TOP Innovator 2024

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