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Agensmed – Fertigung

Develops 3D-printed, resorbable bone substitute (RePore 3D) and digital surgical planning with anatomical 3D models.

Agensmed Logo

Agensmed GmbH

BayreuthNew on Amplifa

2023Founded (spin-off of BioMed Center Innovation Institute)
BayreuthLocation (Commercial Register Bayreuth)
End of 2026Clinical studies for RePore 3D planned

About Agensmed

Agensmed is a spin-off founded in 2023 from the BioMed Center Innovation Institute, based in Bayreuth. The company develops additively manufactured, resorbable bone substitute based on an HA/β-TCP material system (hydroxyapatite and β-tricalcium phosphate) with dual porosity: micropores for biological integration and 3D-printed channels for vascularization and controlled remodeling into natural bone. The veterinary variant Cystblox® is already in use via the distribution partner Pferd Dental; clinical studies for RePore 3D are planned for the end of 2026. In addition, Agensmed offers digital surgical planning with Boneplan® based on CT, MRI or DICOM data, including artifact correction and haptic 1:1 planning models. Production preparation is being aligned with ISO 13485 and ISO/ASTM 52920, supported by LIMS documentation and the partner Qualified AM; Agensmed is also involved in the EU project InkjetBioAM (15 partners, 36 months) on additive biomanufacturing.

Site
Bayreuth
Processes
3D printing of resorbable bone substitute (RePore 3D, dual porosity: micropores + channels), Additive manufacturing of bioscaffolds (aligned with ISO/ASTM 52920,, 3D printing of block geometries / prospectively patient-specific shapes (Cystblox®,, Sterilization by autoclaving, Digital surgical planning: CT/MRI/DICOM data conversion, anatomically correct segmentation and, 3D printing of haptic 1:1 planning models (gypsum-based polymer composite, bone-like feel, for, 3D printing of patient-specific subperiosteal implant, two-piece (concept, transfer from, Additive biomanufacturing / bioscaffold pilot line (EU project InkjetBioAM)
Materials
Hydroxyapatite (HA), β-Tricalcium phosphate (β-TCP), HA/β-TCP material system (RePore 3D), Zirconia ceramic, Gypsum-based polymer composite (Boneplan® models), Hydroxyapatite, β-Tricalcium Phosphate, Gypsum-based polymer composite (Boneplan®)
Certificates
ISO 13485 (in preparation/orientation), ISO/ASTM 52920 (alignment), ISO 13485 (implementation/orientation), LIMS documentation
Founded
2023
Industries
Medical technology / regenerative medicine, Dental and cranio-maxillofacial surgery, Veterinary medicine, Additive manufacturing / biomanufacturing, Veterinary medicine (equine dental, maxillofacial)
  1. 01

    Digital data preparation (CT/MRI/DICOM, segmentation, artifact correction)

  2. 02

    Digital design and model approval

  3. 03

    3D printing of the structure (dual porosity)

  4. 04

    Sterilization by autoclaving

  5. 05

    LIMS documentation and release

  6. 06

    Training and process introduction at clinical partners

Materials & Processes

HA

Hydroxyapatite

Component of the resorbable RePore 3D material system with controlled resorption and remodeling into natural bone.

β-TCP

β-Tricalcium Phosphate

Combined with hydroxyapatite to balance stability, resorption and biological remodeling.

HA/β-TCP

HA/β-TCP material system (RePore 3D)

Synthetic, storable bone substitute material with dual porosity for ingrowth and vascularization.

ZrO2

Zirconia ceramic

Material for the 3D-printed, two-piece patient-specific subperiosteal implant (concept, MDR preparation).

Gips-Polymer

Gypsum-based polymer composite (Boneplan®)

Material for haptic 1:1 planning models with bone-like feel for cutting, drilling and screwing.

Locations

Standort Bayreuth

Bayreuth

DE

Headquarters, development and additive manufacturing

Lot size
Prototype to small series (clinical/application quantities)
Materials
HA, β-TCP, zirconia ceramic, gypsum-based polymer composite
  • 3D printing (development machines, transfer to qualified production environment planned)
  • LIMS documentation

Products & Components

RePore 3D bone substitute
RePore 3D bone substitute3D printing · Medical technology / regenerative medicine
Cystblox® (veterinary)
Cystblox® (veterinary)3D printing · Veterinary medicine
Boneplan® 1:1 planning model
Boneplan® 1:1 planning model3D printing · Dental and cranio-maxillofacial surgery
Digital segmentation (Boneplan®)
Digital segmentation (Boneplan®)Engineering · Medical technology

Inside the production

Translucent Boneplan skull model with marked structures
Translucent Boneplan skull model with marked structures
Histological biopsy after RePore 3D application (6 months, veterinary)
Histological biopsy after RePore 3D application (6 months, veterinary)
CT before treatment: cystic defect situation
CT before treatment: cystic defect situation
CT after treatment with bony filling
CT after treatment with bony filling

Industries

Medical technology / regenerative medicineDental and cranio-maxillofacial surgeryVeterinary medicineAdditive manufacturing / biomanufacturingVeterinary medicine (equine dental, maxillofacial)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3D printing of resorbable bone substitute (RePore 3D, dual porosity: micropores + channels)Additive––––Hydroxyapatite (HA), β-Tricalcium phosphate (β-TCP), HA/β-TCP material system
Additive manufacturing of bioscaffolds (aligned with ISO/ASTM 52920,Additive––––Hydroxyapatite, β-Tricalcium phosphate
3D printing of block geometries / prospectively patient-specific shapes (Cystblox®,Additive––––HA/β-TCP material system
Sterilization by autoclavingTesting––––Hydroxyapatite, β-Tricalcium phosphate
Digital surgical planning: CT/MRI/DICOM data conversion, anatomically correct segmentation andEngineering–––––
3D printing of haptic 1:1 planning models (gypsum-based polymer composite, bone-like feel, forAdditive––––gypsum-based polymer composite
3D printing of patient-specific subperiosteal implant, two-piece (concept, transfer fromAdditive––––Zirconia ceramic
Additive biomanufacturing / bioscaffold pilot line (EU project InkjetBioAM)Additive––––biomaterial-based scaffold materials

Additional services

Digital surgical planning (Boneplan®)Anatomical 3D models (CT/MRI/DICOM, 1:1 haptic)Artifact correction of digital image data3D printing / additive manufacturingLIMS documentation and quality management setupTraining and process introduction at clinical partners

Reference customers

Pferd Dental (distribution partner for Cystblox®)BioMed Center Innovation InstituteQualified AM (partner for AM standards)INKplant (project environment subperiosteal implant)InkjetBioAM (EU project consortium, 15 partners)

Quality & Documentation

Development and production preparation are documented digitally via LIMS; the processes are being aligned with ISO 13485 and ISO/ASTM 52920, supported by the partner Qualified AM.

EvidenceBayreuth
ISO 13485 (implementation/orientation)
ISO/ASTM 52920 (alignment)
LIMS documentation

History

  1. 2023

    Agensmed founded at the end of 2023 as a spin-off from the BioMed Center Innovation Institute

  2. 2024

    Registered in the Commercial Register Bayreuth in early 2024

  3. 2026

    Clinical studies for RePore 3D planned for the end of 2026

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