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AHW Werkzeugbau – Fertigung

Toolmaking, machining and EDM for stamping, progressive die and transfer tools from Ennigerloh

AH

AHW Werkzeugbau GmbH & Co. KG

Ennigerloh (DE)New on Amplifa

2002Founded
approx. 13 + part-time staffEmployees (2 managing directors, 4 toolmakers, 6
max. 3000 mm / 5000 kgTool size/weight
9CNC machining centres and lathe

About AHW Werkzeugbau

AHW Werkzeugbau is a partner for toolmaking and metal processing founded in 2002 and based in Ennigerloh, Westphalia. The company manufactures stamping and bending tools, progressive die tools, hand inserts, cutting and transfer tools up to 3000 mm in length and 5000 kg in weight – from design with Cimatron through machining to final tool acceptance. Its value chain includes in-house design (3D and 2D models, common CAD data formats), CNC machining with seven machining centres and a CNC lathe, wire EDM on three Sodick machines, surface grinding as well as prototype and contract machining. Four toolmakers build and fine-adjust the tools; for inspection, a Tesa 3D measuring machine with PC-DMIS is available in a specially equipped measuring room. The team comprises around 13 employees including three apprentices; AHW is active as a training site for metalworking professions.

Site
Ennigerloh
Processes
Machining (milling, turning, grinding, sawing, drilling), EDM technology (wire EDM), Design/3D modelling/2D derivation, Prototype construction, Toolmaking (progressive die, hand insert, cutting and transfer tools), Measurement and quality assurance, Stamping and bending processes, Design (CAD/CAM with Cimatron)
Materials
CNC milling, CNC turning, Wire EDM, Surface grinding, Stamping and bending toolmaking, Design CAD/CAM
Certificates
Tesa 3D measuring machine / PC-DMIS, First article inspection (measuring room)
Founded
2002
Employees
approx. 13 + part-ti
Industries
Toolmaking, Metal processing, Stamping and bending technology
  1. 01

    Design (CAD/CAM with Cimatron)

  2. 02

    CNC machining (milling, turning, grinding, sawing, drilling)

  3. 03

    Wire EDM

  4. 04

    Toolmaking and maintenance

  5. 05

    First article inspection / quality assurance

Processes & Manufacturing

CNC-Fräsen

CNC milling

Seven machining centres from Haas and WEMAS manufacture tool and contract parts from metal.

CNC-Drehen

CNC turning

CNC lathe Haas D350 with x 1500 mm for rotationally symmetric parts.

Draerod

Wire EDM

Three Sodick wire EDM machines (up to 600 x 450 x 350 mm) with programming via Cimatron/DCAMCUT.

Schleifen

Surface grinding

Proth surface grinding machine (800 x 400 x 380 mm) for tool parts.

Stanz-Biege

Stamping and bending toolmaking

Trial presses Müller 200 to. and WMW 150 to. for tool testing.

Engineering

Design CAD/CAM

3D and 2D design with Cimatron, data exchange via STEP, IGES, DXF, DWG, CATIA and others.

Sites

Standort Ennigerloh

Ennigerloh

DE

Administration and manufacturing

Part weight / size
Tools max. 3000 mm / 5000 kg
Lot size
Prototypes, small and medium series
Materials
Metal
  • 7 machining centres (Haas 1010/1330/1700, WEMAS 1010)
  • CNC lathe Haas D350
  • 3 Sodick wire EDM machines
  • Sodick start hole drilling machine
  • Müller press 200 to.
  • WMW press 150 to.
  • Proth surface grinding machine
  • Tesa 3D measuring machine

Components & Tools

Progressive die tool
Progressive die toolToolmaking · Stamping and bending technology
Tool lower part
Tool lower partToolmaking · Metal processing

Inside the production

3D milling technology
3D milling technology
Metrology
Metrology
Design
Design
Machining
Machining
Toolmaking
Toolmaking
EDM technology
EDM technology

Industries

ToolmakingMetal processingStamping and bending technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining (milling, turning, grinding, sawing, drilling)Machining––––Metal
EDM technology (wire EDM)Surface––––Metal
Design/3D modelling/2D derivationEngineering––––Metal
Prototype constructionEngineering–––––
Toolmaking (progressive die, hand insert, cutting and transfer tools)Toolmaking–max. 3000 mmmax. 5000 kg–Metal
Measurement and quality assuranceInspection–––––
Stamping and bending processesForming––––Metal

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining centreHaas 10105x 500, y 600, z 660 (variations exist)–Ennigerloh
Machining centreHaas 13302x 500, y 600, z 660 (variations exist)–Ennigerloh
Machining centreHaas 17001x 660, y 700–Ennigerloh
Machining centreWEMAS 10101x 660, y 660–Ennigerloh
CNC latheHaas D3501x 1500–Ennigerloh
PressMüller 200 to.12000 x 1300 x 850–Ennigerloh
PressWMW 150 to.11200 x 700 x 750–Ennigerloh
Surface grinding machineProth1800 x 400 x 380–Ennigerloh
3D measuring machineTesa1X 450 mm, Y 500 mm, Z 370 mm–Ennigerloh
Wire EDM machineSodick3(3 different configurations)2007Ennigerloh
Start hole drilling machineSodick1350 x 300 x 250–Ennigerloh

Additional services

Design (CAD/CAM with Cimatron)Toolmaking (stamping, progressive die, transfer and cutting tools)Prototype constructionMachining (milling, turning, grinding, sawing, drilling)EDM technology (wire EDM)Contract machiningQuality assurance / metrology (Tesa 3D measuring machine, PC-DMIS, first article inspection)Apprenticeship training

Quality

Quality assurance is performed on a Tesa 3D measuring machine with PC-DMIS in a specially equipped measuring room set up in 2018. First article inspections and data exchange via STEP, IGES, VDA, DXF, DWG, CATIA and PRO/E are possible.

EvidenceEnnigerloh
Tesa 3D measuring machine / PC-DMIS
First article inspection (measuring room)

History

  1. 2002

    Founding of AHW as a partner for toolmaking and metal processing in Ennigerloh

  2. 2007

    Expansion of toolmaking with three Sodick wire EDM machines

  3. 2018

    Construction of new office extension; establishment of a specially equipped measuring room

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