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AIP automotive – Fertigung

AIP develops and manufactures customized vehicle test benches and special test systems for emissions, EMC, aero, NVH, ADAS, battery and hydrogen.

AIP automotive Logo

AIP GmbH & Co. KG

Haldenwang · Stuttgart · Munich · Gurugram · Shanghai · TokyoNew on Amplifa

1994Founded
300Employees
6 locationsGermany, India, China, Japan
over 3000Test benches installed since founding
>50 %Share of revenue outside Germany since 2023

About AIP automotive

AIP GmbH & Co. KG, headquartered in Haldenwang in the Allgäu region, has been developing and producing vehicle test technology and customized special test benches since 1994. The portfolio includes roller dynamometers for passenger cars, trucks and motorcycles, wind tunnel balances, aeroacoustic and climatic wind tunnel technology, EMC test benches, NVH and paver test benches, flat-bed test benches, powertrain test benches, battery and hydrogen test benches for fuel cells (H2FC) and electrolysis (H2EC). The associated test bench automation (AIP MCS, AIP RTCU), functional safety, commissioning and service are offered on an integrated basis. At the Research and Innovation Center in Haldenwang, design, software, project management, assembly and quality assurance work together. With over 3000 installed test benches, AIP serves Automotive, Heavy Duty & Offroad, Defense, Research, Racing, Aviation and Maritime applications. As part of the APL Group (Landau in der Pfalz), the company is internationally positioned with subsidiaries in India, China and Japan as well as partners in USA/Mexico, South Korea, Brazil and Vietnam; since 2023, more than half of revenue has come from abroad.

Site
Haldenwang
Processes
Electromagnetic compatibility (EMC testing, interference immunity/emissions), EMC roller dynamometer testing for complete vehicles (ECE R10, CISPR 12/36, ISO 11451/11452), Aero: aerodynamic measurement with wind tunnel balance and belt system, Aeroacoustic wind tunnel (wind and rolling noise simultaneously), Climatic wind tunnel (–40 °C to +60 °C, up to 300 km/h), Noise-Vibration-Harshness (NVH) testing, structure-borne/airborne sound/vibration analysis, Paver test benches for NVH under high loads, Pulsed flat-bed test bench (road simulation, durability)
Certificates
DIN EN ISO/IEC 17025:2018 (DAkkS accreditation calibration laboratory: force and, DIN EN ISO/IEC 17025:2018 (DAkkS, calibration laboratory force/speed)
Founded
1994
Employees
300
Industries
Automotive (manufacturers and suppliers), Heavy Duty & Offroad, Defense, Research & Development, Racing (Formula 1), Aviation (drones/eVTOL)
  1. 01

    Engineering and design

  2. 02

    Software and automation development

  3. 03

    Assembly and manufacturing

  4. 04

    Installation and commissioning

  5. 05

    Service, calibration and retrofit

Locations

Haldenwang

DE

Headquarters, Research and Innovation Center: development, production, automation, calibration laboratory

Lot size
Single systems/special test benches
  • Roller dynamometer manufacturing
  • Calibration laboratory
  • Software/automation development

Stuttgart

DE

Location

Munich

DE

Location

Gurugram

IN

Subsidiary AIP Automotive India Private Limited

Shanghai

CN

Subsidiary AIP Automotive China Co. Ltd, PuDong

Tokyo

JP

Subsidiary AIP Automotive Japan K.K.

Grand Rapids, MI

US

Sales/service partner Prime One Contracting LLC (USA/Mexico)

Hwaseong-si

KR

Sales partner ENS Korea Co., Ltd.

São Paulo

BR

Sales partner I+T Latin America

Hanoi

VN

Sales partner TM TECHNOLOGY .,JSC

Test Benches & Systems

EMC roller dynamometer
EMC roller dynamometerEMC test technology · Automotive/Defense
Wind tunnel balance / aeroacoustic test bench
Wind tunnel balance / aeroacoustic test benchAerodynamics · Racing/Automotive
NVH test bench
NVH test benchVibration analysis · Automotive
TWDM Vehicle-in-the-Loop test bench
TWDM Vehicle-in-the-Loop test benchADAS/AD testing · Automotive
Hydrogen test bench (H2FC/H2EC)
Hydrogen test bench (H2FC/H2EC)Fuel cell and electrolysis testing · Energy technology

Inside the production

Test bench automation with AIP MCS
Test bench automation with AIP MCS

Industries

Automotive (manufacturers and suppliers)Heavy Duty & OffroadDefenseResearch & DevelopmentRacing (Formula 1)Aviation (drones/eVTOL)MaritimeHeavy Duty & Offroad (commercial vehicles, construction and agriculturalResearch & Development (universities, research institutes)Aviation (incl. drones/eVTOL)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electromagnetic compatibility (EMC testing, interference immunity/emissions)Testing–––––
EMC roller dynamometer testing for complete vehicles (ECE R10, CISPR 12/36, ISO 11451/11452)Testing–––––
Aero: aerodynamic measurement with wind tunnel balance and belt systemTesting–––––
Aeroacoustic wind tunnel (wind and rolling noise simultaneously)Testing–––––
Climatic wind tunnel (–40 °C to +60 °C, up to 300 km/h)Testing–––––
Noise-Vibration-Harshness (NVH) testing, structure-borne/airborne sound/vibration analysisTesting–––––
Paver test benches for NVH under high loadsTesting–––––
Pulsed flat-bed test bench (road simulation, durability)Testing–––––
Advanced driver assistance systems testing (ADAS/AD, Vehicle-in-the-Loop, TWDM, GNSS spoofing)Testing–––––
Hydrogen test technology: fuel cell test benches (H2FC)Testing–––––
Electrolysis test benches (H2EC, PEM and AEM electrolysis cells/stacks)Testing–––––
Battery test benches (charge/discharge cycles, aging, up to 1500 V)Testing–––––
Battery abuse & misuse test benches (short-circuit, overload, crush tests)Testing–––––
Certification & Emissions (Euro 7, China 7, CFR 40, WLTP/RDE, OBD)Testing–––––
Brake emissions measurement (PMC-DI PM10/PM2.5 gravimetric, SPC-DI SPN10/TPN10, GTR 24 / UN R 179)Testing–––––
Emissions measurement technology incl. PEMS for RDE, also for motorcycles (NDIR, CLD, PAS, PN)Testing–––––
Roller dynamometers for passenger cars, trucks, motorcycles (type approval, CoP, ISC)Testing–––––
Flat-bed test bench NewtonFinder™ (road load determination, wheel force measurement)Testing–––––
Powertrain test bench Road-2-Rig (road simulation in the laboratory)Testing–––––
Heavy-duty powertrain test benches (component testing)Testing–––––
Calibration laboratory (DAkkS-accredited in accordance with DIN EN ISO/IEC 17025:2018, rollerTesting–––––
Test bench automation (AIP MCS Master Control System, AIP RTCU real-time control)Engineering–––––
Development of customized special test benches (design, software, assembly, commissioning)Engineering–––––
Service: maintenance, calibration, retrofit, remote support, trainingAssembly–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Modular all-wheel roller dynamometer for aeroacoustic wind tunnelAIP14 individual rollers Ø approx. 1.91 m, separately driven, driving speeds up to 250 km/h–BMW FIZ Munich (customer site)
Turntable with vehicle lifting platformAIP19-meter turntable, ± 20° yaw angle, angular accuracy < 0.05°, self-noise level ~35 dB(A)–BMW FIZ Munich (customer site)
EMC roller dynamometerAIP1Turntable Ø 11 m, rotational precision ±0.1°, load capacity 30 t, 4 motors (4 x 121 kW),2017RISE, Borås, Sweden (customer site)
EMC roller dynamometer with charging system (new chamber)AIP––2026RISE, Borås, Sweden (customer site)
Brake emissions measurement technology (dustIN, PMC-DI/SPC-DI)ZF/AIP dustIN5PM10/PM2.5, SPN10/TPN10, 19-inch cabinet–FAKT GmbH, Heimertingen (customer site)
Torque Wheel Dynamo Meter (TWDM) Vehicle-in-the-Loop test benchAIP TWDM–4-motor concept, 4 independent wheel motors, electromechanical turntable optional, mobile––
Wind tunnel balance with belt system (rolling road system)AIP––––
Driving robot P-JAMESAIP P-JAMES––––
EMC charging box (AC/DC)AIP––––
Fuel cell test bench H2FC (MEA/STACK/SYSTEM)AIP H2FC–Humidification up to 580 kW or more, dew point ±1 °C, operating temperatures up to 90 °C, gas dosing––
Electrolysis test bench H2EC (PEM/AEM)AIP H2EC–SIL2 safety components, ATEX, EIS, regenerative DC Source Sink––
Battery test bench (high voltage up to 1500 V)AIP––––
Roller dynamometers (passenger cars, trucks, motorcycles)AIPover 3000–––
Road speed blowerAIP––––
James driving robotAIP James––––
MCS – Master Control SystemAIP MCS––––
RTCU – Real Time Control UnitAIP RTCU––––

Additional services

Design and engineering of customized test benchesTest bench automation (AIP MCS, AIP RTCU)Functional safetyCalibration laboratory (DAkkS-accredited)Field ServiceMaterials supply/spare partsService contractsRetrofit/modernizationProduct trainingRemote support (desktop sharing)Installation and commissioningMaintenance and repairs

Reference customers

BMW Group (aeroacoustic wind tunnel FIZ Munich)RISE (Sweden, EMC test facility Borås)FAKT GmbH (brake emissions, Heimertingen)Top Formula 1 teams (wind tunnel balances)

Quality & Accreditation

The AIP calibration laboratory is accredited by DAkkS in accordance with DIN EN ISO/IEC 17025:2018 for the calibration of roller dynamometers with respect to force and speed. An integrated management system combines quality, environment, safety, sustainability and data protection.

EvidenceHaldenwang
DIN EN ISO/IEC 17025:2018 (DAkkS, calibration laboratory force/speed)

Milestones

  1. 1994

    Founding; vehicle test technology and special test benches

  2. 2010

    First order for a wind tunnel balance for aerodynamic research

  3. 2014

    Groundbreaking for the Research and Innovation Center in Haldenwang; expansion of manufacturing capacity

  4. 2017

    AIP becomes part of the APL Group based in Landau in der Pfalz

  5. 2019

    Accreditation of the calibration laboratory by DAkkS in accordance with DIN EN ISO/IEC 17025:2018

  6. 2021

    General contractor order for test technology for testing components and complete vehicles of the next electric vehicle generation of a major German OEM

  7. 2023

    More than half of revenue outside Germany for the first time

  8. 2025

    Supplier of wind tunnel balances for top Formula 1 teams

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