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AKO – Fertigung

Industrial cleaning with mobile super suction units for power plants, wastewater treatment plants, biogas plants and metal smelters

AKO Logo

AKO Industriereinigung GmbH

Kaltenkirchen · mobile nationwideNew on Amplifa

over 55 yearsExperience in industrial cleaning
14Super suction units Vacu Press 10000
200 m / 20 mSuction distance / suction depth
24/7Emergency service, 365 days
HRB 2514 BBAmtsgericht Kiel

About AKO Industriereinigung

AKO Industriereinigung GmbH from Kaltenkirchen has been carrying out cleaning work in and on industrial plants for over 55 years. With a fleet of 14 mobile super suction units of the Vacu Press 10000 type as well as high-pressure cleaners, the company removes dry and wet media such as fly ash, coarse ash, cement, lime, filter gravel and sludge – with suction distances of up to 200 m and suction depths of up to 20 m. Suitable bulk materials are blown back directly into silos or filled into big bags and containers. The range of services includes power plant service (boiler, filter and flue gas path cleaning), industrial cleaning in metal smelters, wastewater and waterworks as well as on shipyards, fermenter cleaning in biogas plants including work in Ex zones, insulation material removal according to TRGS 521, and professional industrial waste disposal. A 24-hour emergency service is available all year round. The main areas of operation are Hamburg, Schleswig-Holstein and Mecklenburg-Vorpommern; in addition, customers are served nationwide.

Site
Kaltenkirchen
Processes
Industrial cleaning with super suction units (wet & dry suction, blowing back into silos), Power plant service: boiler, filter and flue gas path cleaning (fly and coarse ash, wet and dry, Industrial cleaning for metal smelters, wastewater treatment plants, waterworks, shipyards, Fermenter cleaning & substrate extraction in biogas plants (also post-digesters, digestate storage,, Industrial waste disposal (waste, chemical residues, contaminated materials; silo return,, 24h emergency service: short-notice extraction and cleaning work, silo cleaning, wood pellet, Boiler, tank and pit cleaning (wet/dry) in tanks, pits, shafts, cellars, Insulation material removal according to TRGS 521 (with vacuum packaging system)
Materials
Fly ash, Coarse ash, Cement, Lime, Filter gravel, Sludge, Substrate, Insulation material
Certificates
DIN EN ISO 9001:2015, ISO 45001:2018, Waste management specialist company under § 56 KrWG / EfbV, AwSV specialist company under § 62 AwSV, Waste management specialist company (§ 56 KrWG / EfbV), AwSV specialist company (§ 62 AwSV)
Industries
Energy industry (hard coal, lignite and biomass power plants), Wastewater treatment and waterworks, Metal smelters (steel, aluminum, copper), Cement works, Biogas plants, Shipyards and marine facilities
  1. 01

    Operation planning with the operator (access, safety, procedure)

  2. 02

    Journey with mobile super suction unit technology

  3. 03

    Extraction of wet and dry media (wet and dry suction processes)

  4. 04

    Processing (hammer mill, coarse separator)

  5. 05

    Return to silos or filling of big bags and containers

  6. 06

    Professional disposal with accompanying documentation

Materials and Processes

N/T

Fly ash and coarse ash

Extracted wet or dry from power plant boilers, filters, flue gas paths and ash hoppers.

N/T

Cement, lime and bulk materials

Dry media are extracted and blown back directly into silos.

N/T

Sludge and water

Wet media are extracted from tanks, pits, shafts, aeration tanks and grit chambers.

N/T

Filter gravel

Extracted and disposed of during gravel filter replacement in waterworks.

N/T

Substrate and sediments

Removed from fermenters, post-digesters and digestate storage in biogas plants.

TRGS 521

Insulation material

Removal with vacuum packaging system for low-dust packaging.

N/T

Chemical residues and contaminated materials

Uptake and professional disposal as a certified waste management specialist company.

Locations and Equipment

Standort Kaltenkirchen

Kaltenkirchen

DE

Company headquarters, operation planning and vehicle fleet (mobile operations)

Materials
Fly ash, sludge, cement, substrate, chemical residues
  • 14 super suction units Vacu Press 10000 (High-Lift)
  • 2 vacuum packaging systems
  • 1 coarse separator
  • 3 through-flow hammer mills
  • High-pressure cleaners

Areas of Operation

Boiler and ash cleaning in power plants
Boiler and ash cleaning in power plantsSuper suction units · Energy industry
Fermenter cleaning
Fermenter cleaningSubstrate extraction · Biogas plants
Industrial cleaning
Industrial cleaningExtraction · Wastewater and waterworks
Industrial waste disposal
Industrial waste disposalBig bag and container filling · Chemical/Waste

Inside the production

AKO super suction unit fleet
AKO super suction unit fleet
Boiler cleaning in protective suits
Boiler cleaning in protective suits
Black super suction unit in operation
Black super suction unit in operation
Super suction unit at an industrial plant
Super suction unit at an industrial plant
Mobile suction technology at a biogas plant
Mobile suction technology at a biogas plant
Office and vehicle fleet in Kaltenkirchen
Office and vehicle fleet in Kaltenkirchen

Industries

Energy industry (hard coal, lignite and biomass power plants)Wastewater treatment and waterworksMetal smelters (steel, aluminum, copper)Cement worksBiogas plantsShipyards and marine facilitiesChemical industryMunicipalities and authoritiesEnergy industry (hard coal/lignite power plants, combined heat and power plants,Metal smelters (steel, aluminum, copper)Shipyards & marine facilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial cleaning with super suction units (wet & dry suction, blowing back into silos)Surface––––Fly ash, Sludge, Granulate, Cement, Lime, Bulk materials, Substrate
Power plant service: boiler, filter and flue gas path cleaning (fly and coarse ash, wet and drySurface–200 m suction distance (horizontal) × 20 m suction depth (vertical)––Fly ash, Coarse ash, Dust, Sludge, Granulate
Industrial cleaning for metal smelters, wastewater treatment plants, waterworks, shipyardsSurface––––Filter gravel, Sludge
Fermenter cleaning & substrate extraction in biogas plants (also post-digesters, digestate storage,Surface––––Substrate, Sediments, Solids, Sand, Stones, Plant residues
Industrial waste disposal (waste, chemical residues, contaminated materials; silo return,Surface––––Chemical residues, Industrial waste, Bulk materials
24h emergency service: short-notice extraction and cleaning work, silo cleaning, wood pelletSurface–––––
Boiler, tank and pit cleaning (wet/dry) in tanks, pits, shafts, cellarsSurface–200 m suction distance––Ash, Dust, Bulk material, Sludge, Water
Insulation material removal according to TRGS 521 (with vacuum packaging system)Surface––––Insulation material

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Super suction unit Vacu Press 10000 (High-Lift)Vacu Press 1000014Suction distance up to 200 m, suction depth up to 20 m–Kaltenkirchen (mobile)
Vacuum packaging system–2––Kaltenkirchen (mobile)
Coarse separator–1––Kaltenkirchen
Through-flow hammer mill–3––Kaltenkirchen (mobile)
High-pressure cleaner–––––

Additional services

Industrial cleaning (power plants, wastewater treatment plants, waterworks, metal smelters,Power plant service / boiler cleaning (fly and coarse ash, filter systems, flue gas paths,Fermenter cleaning & substrate extraction in biogas plants (also Ex zones)Industrial waste disposal (waste, chemical residues, big bags, containers, silo return)24h emergency service / immediate deployment 365 daysSilo cleaning & wood pellet bunker cleaningBoiler, tank, pit and shaft cleaning (wet & dry)Insulation material removal according to TRGS 521

Reference customers

Cities, municipalities, authorities, fire departments and THW (referenced, no named customers)

Quality and Approvals

AKO works according to DGUV regulations and the safety rules of the respective operator; in Ex zones, Ex-protected equipment, gas measurement (CH4/H2S) and respiratory protection are used. The company is certified according to DIN EN ISO 9001:2015 and ISO 45001:2018, is a certified waste management specialist company under § 56 KrWG/EfbV and an AwSV specialist company under § 62 AwSV.

EvidenceKaltenkirchen
DIN EN ISO 9001:2015
ISO 45001:2018
Waste management specialist company (§ 56 KrWG / EfbV)
AwSV specialist company (§ 62 AwSV)

History

  1. Founding of the company; the website cites over 55 years of experience in industrial cleaning (founding year not specified).

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