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Structural steel constructions for basement shoring, steel waterworks, and noise protection systems

Akson Stahlbau Logo

Akson Stahlbau GmbH

TröbitzNew on Amplifa

2011Founded
Industriepark 13, 03253 TröbitzLocation
Projekte bis ca. 3.000 t GesamtkonstruktProject Size

About Akson Stahlbau GmbH

Akson Stahlbau GmbH manufactures steel structures at the Tröbitz site for temporary and permanent basement shoring as well as retention structures in heavy structural steel and steel waterworks. The range of services includes anchors and bracing structures, primary supports, cut-off wall joints, temporary bridges, façade reinforcements, noise barrier wall constructions with DBS approval, torsion beams, bollards, anchor cradles, flame cuts, and paid welding/subcontract welding and special constructions based on customer specifications. In the steel waterworks division, components are produced for harbor and quay facilities, shore reinforcements, and navigation, sluice, and jetty construction. A specialized material warehouse with sheet piling profiles made from scrap material enables flexible and cost-effective solutions. Production is carried out as welded or bolted assemblies based on steel; the welding work is certified according to DIN EN ISO 3834-2. As part of the ESC GROUP, the company operates nationwide, having carried out projects in Berlin, Hamburg, Frankfurt am Main, Minden, Brunsbüttel, and Neckarwestheim.

Site
Tröbitz
Processes
Heavy Structural Steel / Steel Constructions (Retaining structures for civil engineering and, Oxy-fuel cuts, Paid welding/subcontract welding (Fusion welding according to DIN EN ISO 3834-2), Anchors welded, bolted (DU anchors, bracing structures), Steel waterworks (Structures for harbor, quay installations, shore reinforcement, sluice/navigation, Noise barrier wall constructions (Posts, cantilever posts, expansion posts, with DBS approval), Torsion beams as pipe and box constructions, Temporary bridge construction
Materials
Steel, Sheet Piling Profiles (Used material, material storage), Sheet Piling Profiles (used)
Certificates
DIN EN 1090-1, DIN EN 1090-2, DIN EN ISO 3834-2, Quality Mark 'Secure with System' (NLF / ILO-OSH 2001)
Founded
2011
Industries
Civil Engineering / Specialized Civil Engineering, Steel Waterworks/Marine Engineering, Railway and Road Construction (Noise Protection), Heavy Structural Steel
  1. 01

    Material storage (incl. used sheet piling profiles)

  2. 02

    Oxy-fuel cut

  3. 03

    Welding / Bolting

  4. 04

    Structural design/construction

  5. 05

    Delivery and assembly

Materials and Processes

St

Steel

Basic material for all basement shoring, steel waterworks, and noise protection constructions

SpW

Sheet Piling Profiles (used)

From our own material storage for flexible and cost-effective solutions in civil engineering and steel waterworks

Location

Tröbitz

DE

Plant and Administration

Materials
Steel, Sheet Piling Profiles
  • Welding machines (manual/semi-automatic)
  • Angle grinder

Industries

Civil Engineering / Specialized Civil EngineeringSteel Waterworks/Marine EngineeringRailway and Road Construction (Noise Protection)Heavy Structural Steel

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Heavy Structural Steel / Steel Constructions (Retaining structures for civil engineering andAssembly––––Steel
Oxy-fuel cutsMachining––––Steel
Paid welding/subcontract welding (Fusion welding according to DIN EN ISO 3834-2)Joining––––Steel
Anchors welded, bolted (DU anchors, bracing structures)Joining––––Steel
Steel waterworks (Structures for harbor, quay installations, shore reinforcement, sluice/navigationAssembly––––Steel
Noise barrier wall constructions (Posts, cantilever posts, expansion posts, with DBS approval)Assembly––––Steel
Torsion beams as pipe and box constructionsAssembly––––Steel
Temporary bridge constructionAssembly––––Steel
Façade reinforcementsAssembly––––Steel
Special constructionsAssembly––––Steel
Bolted connections (Bolted anchors, anchor bolts as GEWI)Joining––––Steel
Assembly and services in structural steelAssembly––––Steel

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Welding machines (manual/semi-automatic)––––Tröbitz
Angle grinder––––Tröbitz

Additional services

Basement shoring (temporary and permanent)Anchor and bracing structuresCut-off wall jointsPrimary steel supportsTemporary bridge constructionFaçade reinforcementsNoise barrier wall constructionsSpecial constructionsPaid welding/subcontract weldingOxy-fuel cutsTorsion beams as pipe and box constructionsSteel waterworks (Harbor/quay facilities, shore reinforcement, navigation, sluice, and jettyMaterial storage with scrap materials

Quality and Certification

The production of load-bearing components is certified according to DIN EN 1090-1 and DIN EN 1090-2; quality assurance during fusion welding is carried out according to DIN EN ISO 3834-2. Additionally, the company holds the quality mark 'Secure with System' according to NLF / ILO-OSH 2001.

EvidenceTröbitz
DIN EN 1090-1
DIN EN 1090-2
DIN EN ISO 3834-2
Quality Mark 'Secure with System' (NLF / ILO-OSH 2001)

History

  1. 2011

    Akson Stahlbau GmbH founded in March 2011; continuation of long-standing traditional business areas at the Tröbitz location.

  2. 2012

    Vertical truss structure for Spree river retention at Pergamon Museum Berlin (approx. 200 t) as well as prestressed basement retention at Alexanderplatz (approx. 250 t).

  3. 2013

    Bracing for the upper and lower heads of the Minden lock (approx. 800 t) and basement retention at Alsterufer Hamburg (approx. 380 t).

  4. 2014

    Basement retention for Palazzi Frankfurt am Main (approx. 250 t) and bracing for joint sheet piling boxes at Rethebrücke Hamburg (approx. 1,000 t).

  5. 2015

    Anchor sheet piling bracing in Ötigheim (approx. 300 t) and two-layer prestressed bracing at Alter Wall Hamburg (approx. 1,000 t).

  6. 2016

    Suspended steel structure Neckarwestheim (approx. 150 t) and bracing and support at Marieninsel Frankfurt am Main with sectional steel of 51 m length (approx. 800 t).

  7. 2017

    Bracing, trusses, and anchored bracing on BAB 100 Berlin (approx. 1,500 t); start of basement retention works in Brunsbüttel (2017–2021, approx. 3,000 t).

  8. 2018

    Pipe bracing at Berlin Central Station with 30 m long bracing pipes (approx. 200 t) and bracing for the Feudenheim lock (approx. 400 t).

  9. 2019

    Bracing across five blocks of QH Track Berlin with pipe lengths DN 900–1000 and 30 m length (approx. 750 t).

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