Structural steel constructions for basement shoring, steel waterworks, and noise protection systems

Akson Stahlbau GmbH
TröbitzNew on Amplifa
About Akson Stahlbau GmbH
Akson Stahlbau GmbH manufactures steel structures at the Tröbitz site for temporary and permanent basement shoring as well as retention structures in heavy structural steel and steel waterworks. The range of services includes anchors and bracing structures, primary supports, cut-off wall joints, temporary bridges, façade reinforcements, noise barrier wall constructions with DBS approval, torsion beams, bollards, anchor cradles, flame cuts, and paid welding/subcontract welding and special constructions based on customer specifications. In the steel waterworks division, components are produced for harbor and quay facilities, shore reinforcements, and navigation, sluice, and jetty construction. A specialized material warehouse with sheet piling profiles made from scrap material enables flexible and cost-effective solutions. Production is carried out as welded or bolted assemblies based on steel; the welding work is certified according to DIN EN ISO 3834-2. As part of the ESC GROUP, the company operates nationwide, having carried out projects in Berlin, Hamburg, Frankfurt am Main, Minden, Brunsbüttel, and Neckarwestheim.
- Site
- Tröbitz
- Processes
- Heavy Structural Steel / Steel Constructions (Retaining structures for civil engineering and, Oxy-fuel cuts, Paid welding/subcontract welding (Fusion welding according to DIN EN ISO 3834-2), Anchors welded, bolted (DU anchors, bracing structures), Steel waterworks (Structures for harbor, quay installations, shore reinforcement, sluice/navigation, Noise barrier wall constructions (Posts, cantilever posts, expansion posts, with DBS approval), Torsion beams as pipe and box constructions, Temporary bridge construction
- Materials
- Steel, Sheet Piling Profiles (Used material, material storage), Sheet Piling Profiles (used)
- Certificates
- DIN EN 1090-1, DIN EN 1090-2, DIN EN ISO 3834-2, Quality Mark 'Secure with System' (NLF / ILO-OSH 2001)
- Founded
- 2011
- Industries
- Civil Engineering / Specialized Civil Engineering, Steel Waterworks/Marine Engineering, Railway and Road Construction (Noise Protection), Heavy Structural Steel
- 01
Material storage (incl. used sheet piling profiles)
- 02
Oxy-fuel cut
- 03
Welding / Bolting
- 04
Structural design/construction
- 05
Delivery and assembly
Materials and Processes
Steel
Basic material for all basement shoring, steel waterworks, and noise protection constructions
Sheet Piling Profiles (used)
From our own material storage for flexible and cost-effective solutions in civil engineering and steel waterworks
Location
Tröbitz
DEPlant and Administration
- Materials
- Steel, Sheet Piling Profiles
- Welding machines (manual/semi-automatic)
- Angle grinder
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Heavy Structural Steel / Steel Constructions (Retaining structures for civil engineering andAssembly | – | – | – | – | Steel |
| Oxy-fuel cutsMachining | – | – | – | – | Steel |
| Paid welding/subcontract welding (Fusion welding according to DIN EN ISO 3834-2)Joining | – | – | – | – | Steel |
| Anchors welded, bolted (DU anchors, bracing structures)Joining | – | – | – | – | Steel |
| Steel waterworks (Structures for harbor, quay installations, shore reinforcement, sluice/navigationAssembly | – | – | – | – | Steel |
| Noise barrier wall constructions (Posts, cantilever posts, expansion posts, with DBS approval)Assembly | – | – | – | – | Steel |
| Torsion beams as pipe and box constructionsAssembly | – | – | – | – | Steel |
| Temporary bridge constructionAssembly | – | – | – | – | Steel |
| Façade reinforcementsAssembly | – | – | – | – | Steel |
| Special constructionsAssembly | – | – | – | – | Steel |
| Bolted connections (Bolted anchors, anchor bolts as GEWI)Joining | – | – | – | – | Steel |
| Assembly and services in structural steelAssembly | – | – | – | – | Steel |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Welding machines (manual/semi-automatic) | – | – | – | – | Tröbitz |
| Angle grinder | – | – | – | – | Tröbitz |
Additional services
Quality and Certification
The production of load-bearing components is certified according to DIN EN 1090-1 and DIN EN 1090-2; quality assurance during fusion welding is carried out according to DIN EN ISO 3834-2. Additionally, the company holds the quality mark 'Secure with System' according to NLF / ILO-OSH 2001.
| Evidence | Tröbitz |
|---|---|
| DIN EN 1090-1 | |
| DIN EN 1090-2 | |
| DIN EN ISO 3834-2 | |
| Quality Mark 'Secure with System' (NLF / ILO-OSH 2001) |
History
- 2011
Akson Stahlbau GmbH founded in March 2011; continuation of long-standing traditional business areas at the Tröbitz location.
- 2012
Vertical truss structure for Spree river retention at Pergamon Museum Berlin (approx. 200 t) as well as prestressed basement retention at Alexanderplatz (approx. 250 t).
- 2013
Bracing for the upper and lower heads of the Minden lock (approx. 800 t) and basement retention at Alsterufer Hamburg (approx. 380 t).
- 2014
Basement retention for Palazzi Frankfurt am Main (approx. 250 t) and bracing for joint sheet piling boxes at Rethebrücke Hamburg (approx. 1,000 t).
- 2015
Anchor sheet piling bracing in Ötigheim (approx. 300 t) and two-layer prestressed bracing at Alter Wall Hamburg (approx. 1,000 t).
- 2016
Suspended steel structure Neckarwestheim (approx. 150 t) and bracing and support at Marieninsel Frankfurt am Main with sectional steel of 51 m length (approx. 800 t).
- 2017
Bracing, trusses, and anchored bracing on BAB 100 Berlin (approx. 1,500 t); start of basement retention works in Brunsbüttel (2017–2021, approx. 3,000 t).
- 2018
Pipe bracing at Berlin Central Station with 30 m long bracing pipes (approx. 200 t) and bracing for the Feudenheim lock (approx. 400 t).
- 2019
Bracing across five blocks of QH Track Berlin with pipe lengths DN 900–1000 and 30 m length (approx. 750 t).