Certified contract manufacturer for welded assemblies, metal construction and heavy concrete – from prototype to series production.
AL Metalltechnik GmbH & Co. KG
Ahaus-AlstätteNew on Amplifa
About AL Metalltechnik
AL Metalltechnik is a metalworking service provider based in Ahaus-Alstätte in the Münsterland region and has been on the market for more than 20 years. The company supports customers along the entire value chain: manufacturing with modern robotic welding systems (MAG) and manual welding stations (MIG/MAG), CNC technology for milling, bending and sawing, finishing through blasting, edge rounding, wet painting and powder coating, through to warehousing, logistics and just-in-time delivery. Assemblies up to 15 m in length and 65 t in weight are fabricated by manual welding; the robot fleet includes, among others, a 30-meter gantry system for parts up to 3000 kg. In-house mixing plants enable the production of heavy concrete (up to 10 t per batch, with steel scrap addition) for radiation shielding applications and crane counterweights. Core industries are rail and rail transport, radiation shielding and crane construction; the company is certified, among others, to DIN EN 15085.
- Site
- Ahaus-Alstätte
- Processes
- Prototype construction, Assembly manufacturing, Single part manufacturing, Series production, Metal construction work, Robotic welding (MAG), Manual welding (MIG and MAG), Blasting (Grenaillage)
- Materials
- Steel (metal, non-material-specific), Concrete / heavy concrete, Steel scrap (aggregate for heavy concrete), Steel, Heavy concrete, Steel scrap (additive), Robotic welding (MAG), Manual welding (MIG/MAG)
- Certificates
- DIN EN 15085, DIN EN 1090-1, DIN EN 1090-2, DIN EN ISO 3834-2, DIN EN 15085 (rail vehicle construction), DIN EN 1090-1 (workshop fabrication), DIN EN 1090-2 (steel load-bearing structures), DIN EN ISO 3834-2 (welding quality)
- Industries
- Rail and rail transport, Radiation shielding (radiation shielding concrete), Crane construction (counterweights)
- 01
Sawing (CNC band saw automatic machine)
- 02
Milling (CNC)
- 03
Bending (CNC)
- 04
Chamfering
- 05
Robotic welding / manual welding
- 06
Edge rounding
- 07
Blasting
- 08
Wet painting / powder coating
- 09
Heavy concrete mixing
- 10
Warehousing & logistics / just-in-time delivery
Materials & Processes
Steel
Material for welded assemblies, metal construction and machine parts in all manufacturing processes.
Heavy concrete
In-house mixing plant for radiation shielding concrete and crane counterweights, up to 10 t per batch.
Steel scrap (additive)
Can be added to the heavy concrete as an aggregate.
Robotic welding (MAG)
Four systems from small parts (250 kg) to gantry system (3000 kg) for consistent weld quality.
Manual welding (MIG/MAG)
For assemblies up to 15 m in length and 65 t in weight according to DIN EN 1090, 15085 and ISO 3834-2.
CNC milling
Flatbed milling machine with 3100 x 800 x 700 mm travel range and 35 kW drive power.
CNC bending
Two press brakes (160 t/3 m and 320 t/4 m) with angle measuring system.
CNC band saw automatic machine
Cutting height up to 400 mm, saw blade length 8000 mm.
Blasting (Grenaillage)
Surface preparation for subsequent coating.
Wet painting / powder coating
In-house finishing for ready-to-install parts.
Edge rounding
Deburring machine for parts up to 500 x 150 x 20 mm, radius up to 1.5 mm.
Locations
Ahaus-Alstätte
DEHeadquarters / Manufacturing
- Part weight / size
- Assemblies up to 65 t / 15 m; robot-welded parts up to 3000
- Lot size
- Single part, small and large series
- Materials
- Steel, heavy concrete
- 4 robotic welding systems (MAG, up to 30 m gantry system)
- Manual welding stations MIG/MAG
- CNC flatbed milling machine (3100 x 800 x 700 mm, 35 kW)
- 2 CNC press brakes (160 t/3 m, 320 t/4 m)
- CNC band saw automatic machine (cutting height 400 mm)
- Edge milling machine
- Sheet metal deburring machine
- Mixing plant for heavy concrete (up to 10 t/batch)
- Angle measuring system
Parts & Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Prototype constructionJoining | – | – | – | – | – |
| Assembly manufacturingJoining | – | up to 15 meters | up to 65 tonnes | – | – |
| Single part manufacturingMachining | – | – | – | – | – |
| Series productionJoining | – | – | – | – | – |
| Metal construction workJoining | – | – | – | – | – |
| Robotic welding (MAG)Joining | – | 2300 mm | 3000 kg (on L positioner) | – | Steel |
| Manual welding (MIG and MAG)Joining | – | up to 15 meters | up to 65 tonnes | – | Steel |
| Blasting (Grenaillage)Surface | – | – | – | – | – |
| Edge rounding (deburring/edge breaking)Surface | – | 500 mm × 150 mm × 20 mm | – | – | – |
| Wet paintingSurface | – | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| Chamfering (beveling)Machining | – | 1.5 metres | – | – | – |
| CNC millingMachining | – | 3100 mm × 800 mm × 700 mm | – | – | – |
| CNC bending (forming of sheet metal)Forming | – | 4 meters | – | – | Sheet metal (metal) |
| CNC band sawingMachining | – | up to 400 mm | – | – | – |
| Production of heavy concrete (mixing)Casting | – | – | 10 tonnes per batch | – | Heavy concrete, Steel scrap (can be added) |
| Warehousing & logisticsAssembly | – | – | – | – | – |
13 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Robotic welding system (small parts with double L positioner) | – | – | max. swivel diameter 900 mm, max. length 620 mm, max. weight fixture+part 250 kg | – | Ahaus-Alstätte |
| Robotic welding system (small parts with double drum positioner) | – | – | max. swivel diameter 720 mm, max. length 1450 mm, max. weight fixture+part 250 kg | – | Ahaus-Alstätte |
| Robotic welding system with double L positioner | – | – | max. swivel diameter 1900 mm, max. length 2300 mm, max. weight fixture+part 1000 kg | – | Ahaus-Alstätte |
| Gantry welding robot with L positioner and peg table | – | – | 30-meter gantry, peg table 6 x 1.5 m, max. swivel diameter 3200 mm, max. length 2300 mm, max. | – | Ahaus-Alstätte |
| Manual welding stations (MIG/MAG) | – | – | Parts up to 15 m / 65 t | – | Ahaus-Alstätte |
| Sheet metal deburring machine (edge rounding) | – | – | max. length 500 mm, width 150 mm, thickness 20 mm, radius up to 1.5 mm | – | Ahaus-Alstätte |
| Edge milling machine (chamfering) | – | – | Chamfers on small parts up to 1.5 m in length | – | Ahaus-Alstätte |
| Flatbed milling machine (CNC) | – | – | Travel range 3100 x 800 x 700 mm, drive power 35 kW | – | Ahaus-Alstätte |
| Press brake (CNC) | – | 1 | max. length 3 m, pressing force 160 t (according to specification 'Maximum weight: 160 tons') | – | Ahaus-Alstätte |
| Press brake (CNC) | – | 1 | max. length 4 m, pressing force 320 t (according to specification 'Maximum weight: 320 tons') | – | Ahaus-Alstätte |
| Angle measuring system (on press brakes) | – | – | – | – | Ahaus-Alstätte |
| CNC band saw automatic machine | – | – | Cutting height up to 400 mm, saw blade length 8000 mm | – | Ahaus-Alstätte |
| Mixing plant for heavy concrete | – | – | up to 10 t per batch | – | Ahaus-Alstätte |
Additional services
Quality & Certification
AL Metalltechnik manufactures as an accredited welding shop according to DIN EN 15085 (rail vehicle construction), DIN EN 1090-1/2 and DIN EN ISO 3834-2. Welding is performed both robot-assisted and manually according to these certificates, whereby consistent weld quality is documented.
| Evidence | Ahaus-Alstätte |
|---|---|
| DIN EN 15085 (rail vehicle construction) | |
| DIN EN 1090-1 (workshop fabrication) | |
| DIN EN 1090-2 (steel load-bearing structures) | |
| DIN EN ISO 3834-2 (welding quality) |
History
Metalworking service provider for more than 20 years (according to website)