Manufacturer of plastic packaging films: Extrusion, Flexography, and Finishing for industrial packaging.
Aldoplastic GmbH & Co. KG
AlsdorfNew on Amplifa
About Aldoplastic
Aldoplastic GmbH & Co. KG is a self-managed manufacturer of plastic packaging films based in Alsdorf near Aachen. For approximately 50 years, the company has been producing film products, specializing in transport and pallet protection packaging such as jumbo bags, protective hoods, inliners, covering hoods, sacks, and bags, as well as tubular and flat films, custom cuts, and shrink or stretch hoods. Production is carried out continuously on ten mono and multi-layer blown film lines (Mono and Coex) with film thicknesses from 30 to 200 µm and widths up to 2,000 mm. The materials used include LLDPE, LDPE, MDPE, as well as recycled PE raw materials from Post-Industrial and Post-Consumer sources; an in-house recycling department recovers around 1,000 tonnes per year. In its own printing department, films are printed using flexography with up to five colors, subsequently processed on six finishing machines into sacks, hoods, and custom cuts. Customers come from the construction materials, chemical, beverage, glass, substrate, non-food, paper, and petrochemical industries. The company employs around 80 staff members and produces about 22,000 tonnes of film per year.
- Site
- Alsdorf
- Processes
- Extrusion (Blown film extrusion, Mono and Coex), Flexography (Printing film, up to 5 colors), Finishing (Sacks/Bags, Hoods, Inliners, Custom Cuts; Cutting, Punching, Needling), Recycling (in-house recycling department, 1,000 Tonnes/Year recovery), Extrusion (Blown films, 10 lines, 30–200 µm, width up to 2,000 mm), Printing (up to 5 colors, print width up to 1,600mm), Finishing (6 machines, cutting, punching, needling), Individual manufacturing according to customer specification
- Materials
- LLDPE, LDPE, MDPE, Recycled Raw Materials (PE, Post-Industrial and Post-Consumer), Recycled PE Raw Materials (Post-Industrial and Post-Consumer), Blown film extrusion (Mono and Coex), Flexography
- Certificates
- ISO 9001:2015, DIN EN ISO 50001:2018, QA-CER System 2 (Recycling and Production Company), QA-CER System 2
- Employees
- 80
- Industries
- Construction Materials, Chemical, Beverage, Glass, Substrates, Non-Food
- 01
Consulting and film configuration according to customer specifications
- 02
Blown film extrusion (Mono and Coex)
- 03
Flexography up to 5 colors
- 04
Finishing (Cutting, Punching, Needling)
- 05
In-house recycling of production waste
- 06
Logistics and delivery
- 07
Maintenance & Inspection (360° Service)
Materials & Processes
LLDPE
Linear low-density polyethylene for blown films with high stretchability.
LDPE
Classic low-density polyethylene for flexible packaging films.
MDPE
Medium-density polyethylene for films with balanced stiffness and toughness.
Recycled PE Raw Materials (Post-Industrial and Post-Consumer)
Recyclates with increasing shares in new film recipes, recovered in the in-house recycling department.
Blown film extrusion (Mono and Coex)
Fully continuous extrusion on 10 lines, 30–200 µm, width up to 2,000 mm.
Flexography
Printing up to 5 colors, print width up to 1,600 mm, repeat 350–1,500 mm.
Locations
Alsdorf
DEHeadquarters and Production Plant: Extrusion, Printing, Finishing, Recycling
- Lot size
- Individual manufacturing according to customer specification
- Materials
- LLDPE, LDPE, MDPE, recycled PE raw materials
- 10 blown film lines (7 Mono, 3 Coex)
- 2 inline printing machines
- 1 offline printing machine
- 6 portable printing units
- 6 finishing machines
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Extrusion (Blown film extrusion, Mono and Coex)Plastic | – | Width up to 2,000 mm | 22,000 Tonnes/Year (Production volume) | – | LLDPE, LDPE, MDPE, recycled raw materials (PE) |
| Flexography (Printing film, up to 5 colors)Surface | – | Print width up to 1,600 mm | – | – | PE Films (LLDPE, LDPE, MDPE, recycled) |
| Finishing (Sacks/Bags, Hoods, Inliners, Custom Cuts; Cutting, Punching, Needling)Plastic | – | up to 3,000 mm (loose) | – | – | PE Films |
| Recycling (in-house recycling department, 1,000 Tonnes/Year recovery)Plastic | – | – | 1,000 Tonnes/Year | – | Plastic (PE) |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Blown Film Line (Mono Layer) | – | 7 | Film thickness 30–200 µm, width up to 2,000 mm, tubular films from 700 mm | – | Alsdorf |
| Blown Film Line (Coex/Multi-layer) | – | 3 | Film thickness 30–200 µm, width up to 2,000 mm | – | Alsdorf |
| Inline Printing Machine | – | 2 | Print width up to 1,600 mm, repeat 350–1,500 mm, up to 5 colors | – | Alsdorf |
| Offline Printing Machine | – | 1 | Print width up to 1,600 mm | – | Alsdorf |
| Portable Printing Unit | – | 6 | – | – | Alsdorf |
| Finishing Machine | – | 6 | from 400 to 3,000 mm (loose), from 400 to 2,000 mm (on roll) | – | Alsdorf |
Additional services
Quality
The manufacture and distribution of packaging films are certified according to ISO 9001:2015 (DEKRA); additionally, an energy management system according to DIN EN ISO 50001:2018 and a QA-CER System 2 certificate for recycling and production companies are maintained. Quality assurance is overseen by an in-house quality management representative.
| Evidence | Alsdorf |
|---|---|
| ISO 9001:2015 | |
| DIN EN ISO 50001:2018 | |
| QA-CER System 2 |
History
- ca. 1975
Start of the production of plastic packaging films; according to the company, there are 50 years of experience.