Manufacturing service provider for prototypes, toolmaking, Hybrid Additive Manufacturing, CNC milling and injection molding
Alesco Muster- Modell- und Prototypenbau GmbH
63128 Dietzenbach (Justus-von-Liebig-Straße 40)New on Amplifa
Manufacturing service provider from the Rhine-Main region
Alesco Muster- Modell- und Prototypenbau GmbH is an owner-managed manufacturing service provider based in Dietzenbach in the Rhine-Main region. The company produces individual product stages ranging from 3D design through functional prototypes, model, sample and toolmaking to small-series injection molding production. The manufacturing portfolio includes CNC milling (3-axis to 5-axis simultaneous, HSC), EDM (sinker, wire and start-hole EDM), additive processes such as SLM, SLS, SLA and FDM, vacuum casting, and injection molding including 2-component technology, insert technology and injection-compression molding. Since 2016, Alesco has been one of the first service providers in Europe to offer Hybrid Additive Manufacturing, which combines Selective Laser Melting and High Speed Cutting in one machine (Matsuura LUMEX Avance-25). Materials include titanium, stainless steel, Inconel 718, cobalt-chrome, aluminum and all common plastic granulates. Customers come from the automotive and aerospace industries, medical technology, mechanical engineering, the packaging and electronics industries, as well as product and industrial design.
- Site
- Dietzenbach
- Processes
- Hybrid Additive Manufacturing (SLM + HSC in one machine), Selective Laser Melting (SLM) / laser melting, Laser sintering (SLS), Stereolithography (SLA), 3D printing (FDM), Vacuum casting, CNC milling (3-axis to 5-axis simultaneous, HSC), Sinker EDM
- Materials
- Martensitic steel II, Titanium TiAl6V4 (Ti6Al4V), Stainless steel 630, Stainless steel 316L, Cobalt-chrome, Nickel alloy 718 (Inconel 718), Aluminum Si10Mg, Plastic granulates (all common types)
- Certificates
- ISO 9001:2015
- Founded
- 2002
- Employees
- 20
- Industries
- Automotive industry, Aerospace industry, Medical technology, Mechanical engineering, Consumer goods and FMCG industry, Packaging industry
- 01
3D design / development
- 02
Rapid Prototyping (SLA, SLS/SLM, FDM, vacuum casting)
- 03
CNC milling / EDM
- 04
Toolmaking / Rapid Tooling
- 05
Injection molding (incl. 2K, insert technology)
- 06
3D measurement / first sample inspection report
Materials and processes
Titanium Ti6Al4V
High-strength lightweight components produced by Hybrid Additive Manufacturing (SLM).
Stainless steel 316L
Corrosion-resistant material for additively manufactured and machined components.
Nickel alloy 718 (Inconel 718)
High-temperature-resistant material for aerospace applications in the SLM process.
Cobalt-chrome
Wear-resistant alloy for medical and technical applications.
Aluminum Si10Mg
Lightweight metal powder for additively manufactured components with lattice structures.
Martensitic steel II
Tool steel for SLM-produced mold inserts with conformal cooling channels.
Stainless steel 630
High-strength stainless steel for hybrid additive manufacturing.
Plastic granulates (all common types)
Processed in injection molding including 2-component and transparent components.
Photopolymer (SLA)
Liquid photopolymer for high-precision stereolithography models.
Copper and graphite (electrodes)
Electrode materials for sinker and wire EDM.
Dietzenbach site
Dietzenbach
DECompany headquarters, production, toolmaking, injection molding, CNC manufacturing, additive manufacturing
- Part weight / size
- Up to 2,500 kg workpiece weight (CNC milling)
- Lot size
- Prototype, small series
- Materials
- Steel, titanium, stainless steel, Inconel, cobalt-chrome, aluminum, plastics
- Hermle C60U Dynamic 5-axis machining center (1300 x 1200 x 900 mm)
- Hermle C40U 5-axis machining center (850 x 700 x 600 mm)
- Hermle C800U 5-axis machining center (800 x 600 x 600 mm)
- Mikron HSM 600U 5-axis simultaneous (800 x 600 x 500 mm)
- DMG DMC 75 V linear 3-axis (750 x 600 x 600 mm)
- Röders RFM 760-2 3-axis (760 x 550 x 400 mm)
- Matsuura LUMEX Avance-25 hybrid system (SLM + HSC)
- Charmilles Roboform 350 SL sinker EDM machine with Erowa robot
- Ingersoll IG750 sinker EDM machine
- AGIE Evolution 3 wire EDM machine
- AGIE Drill start-hole EDM machine (0.3–3 mm)
- Demag ET420/800 injection molding machine (420 t, up to 2,500 g)
- Arburg Allrounder 1500TS2000-350/150 2K rotary table (200 t)
- KraussMaffei KM120 (120 t)
- KraussMaffei KM50 (50 t)
- Wenzel XO 55 3D coordinate measuring machine (500 x 700 x 500 mm)
Components and references
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Hybrid Additive Manufacturing (SLM + HSC in one machine)Additive | – | – | – | – | Martensitic steel II, Titanium TiAl4V (titanium 6AI4V), Stainless steel 630, Stainless steel 316L, Cobalt-chrome, Nickel alloy 718 (Inconel 718), Aluminum Si10Mg |
| Selective Laser Melting (SLM) / laser meltingAdditive | – | – | – | – | Metal powder (incl. martensitic steel, titanium, stainless |
| Laser sintering (SLS)Additive | – | – | – | – | Plastic powder |
| Stereolithography (SLA)Additive | – | – | – | – | liquid photopolymer |
| 3D printing (FDM)Additive | – | – | – | – | thermoplastic |
| Vacuum castingPlastics | – | – | – | – | Plastic |
| CNC milling (3-axis to 5-axis simultaneous, HSC)Machining | – | – | 2,500 kg | – | a wide variety of metals, non-ferrous metals, filled and |
| Sinker EDMMachining | – | 350 mm × 250 mm × 300 mm | – | – | Steel, aluminum (electrodes made of copper or graphite) |
| Wire EDMMachining | – | – | – | – | Metal |
| Start-hole EDMMachining | – | – | – | – | Metal |
| Injection molding (samples, prototype tools, small/series parts, 2K, insert technology,Plastics | – | – | 2,500 g (shot weight) | – | all common plastic granulates, transparent granulates |
| Toolmaking / Rapid Tooling (injection molds, fixtures)Engineering | – | – | – | – | Steel, aluminum, plastic |
| Model making / sample making / prototype makingEngineering | – | – | – | – | a wide variety of target materials, plastics |
| 3D design / development (CAD: Siemens NX, Solidworks)Engineering | – | – | – | – | – |
| 3D measurement (nominal-actual comparison according to 3D data, first sample inspection report)Testing | – | 500 mm × 700 mm × 500 mm | – | – | – |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis simultaneous machining center | HERMLE C60U Dynamic | 1 | 1300 x 1200 x 900 mm | – | Dietzenbach |
| 5-axis simultaneous machining center | MIKRON HSM 600U | 1 | 800 x 600 x 500 mm (with 6-fold workpiece/pallet changer) | – | Dietzenbach |
| 5-axis machining center | Hermle C40U | 1 | 850 x 700 x 600 mm | – | Dietzenbach |
| 5-axis machining center | Hermle C800U | 1 | 800 x 600 x 600 mm | – | Dietzenbach |
| 3-axis machining center | DMG DMC 75 V linear | 1 | 750 x 600 x 600 mm | – | Dietzenbach |
| 3-axis machining center | Röders RFM 760-2 | 1 | 760 x 550 x 400 mm | – | Dietzenbach |
| 3-axis machining center | Bridgeport | 1 | 1000 x 600 x 600 mm | – | Dietzenbach |
| Hybrid system (SLM + HSC, Selective Laser Melting / High Speed Cutting) | Matsuura LUMEX Avance-25 | 1 | – | seit 2016 | Dietzenbach |
| Sinker EDM machine | Charmilles Roboform 350 SL + Erowa RobotCompact with 44-fold electrode changer | 1 | approx. 350 x 250 x 300 mm | – | Dietzenbach |
| Sinker EDM machine | Ingersoll IG750 | 1 | approx. 700 x 500 x 400 mm | – | Dietzenbach |
| Wire EDM machine | AGIE Evolution 3 | 1 | – | – | Dietzenbach |
| Start-hole EDM machine | AGIE Drill | 1 | Electrode diameter 0.3 mm to 3 mm | – | Dietzenbach |
| Injection molding machine | Demag ET420/800 2300 (Ergotech 420/800-2300) | 1 | Clamping force 420 t, shot weight up to 2,500 g; separate injection unit for transparent components | – | Dietzenbach |
| 2K rotary table injection molding machine | Arburg Allrounder 1500TS2000-350/150 2K | 1 | Clamping force 200 t | – | Dietzenbach |
| Injection molding machine | KraussMaffei KM120 | 1 | Clamping force 120 t | – | Dietzenbach |
| Injection molding machine | KraussMaffei KM50 | 1 | Clamping force 50 t | – | Dietzenbach |
| 3D coordinate measuring machine | Wenzel XO 55 | 1 | 500 x 700 x 500 mm | – | Dietzenbach |
Additional services
Reference customers
Quality
The quality management system has been certified according to ISO 9001:2015 since April 2015 (DEKRA, no. 30315151/3, valid until 23.03.2027) for the areas of tool design and toolmaking, model and sample making, prototypes and small series. For inspection, a Wenzel XO 55 3D coordinate measuring machine is available for nominal-actual comparisons according to 3D data, including first sample inspection reports.
| Evidence | Dietzenbach |
|---|---|
| ISO 9001:2015 |
Company history
- 2002
Founded as a two-man company in Oberursel (Taunus) on 250 m².
- 2011
Acquisition of the new production hall with office complex on a 6,000 m² ground area in Dietzenbach.
- 2012
Relocation and transfer of the entire company headquarters to Dietzenbach.
- 2015
Certification of the quality management system according to ISO 9001:2015 (since April 2015).
- 2016
One of the first service providers in Europe to offer Hybrid Additive Manufacturing (SLM + HSC in one machine, Matsuura LUMEX Avance-25).