Manufacturing of custom flexible packaging with digital and flexo printing, produced in Germany from 250 pieces.
All4Flexibles GmbH
01619 Zeithain (DE)New on Amplifa
About All4Flexibles
All4Flexibles GmbH manufactures custom flexible packaging such as stand-up pouches (Doypacks), flat and seal-edge bags, roll stock for flow packs, sachets, bar packaging and laminate tubes made from ABL and PBL laminate. Production takes place at the Zeithain site on over 12,500 m² of production space using state-of-the-art printing and converting technology from HP Indigo, Galaxy Packtech and Karlville; over 25,000 linear meters of digitally printed packaging material are produced daily. The material portfolio includes recyclable PP and PE mono films with EVOH and AlOx barriers, PET/PE and PET/ALU/PE high-barrier films, paper composites and plastic-free barrier papers from Koehler Paper. Customers come from industries such as food, coffee & tea, cosmetics, pet food, household & garden, CBD & cannabis and pharma. Orders are possible from 250 pieces, with express production from 10 working days. The company is part of the All4Labels Global Packaging Group and builds on over 60 years of experience in printing and packaging technology.
- Site
- Zeithain
- Processes
- Digital printing (premium digital printing, HP Indigo), Flexo printing, Solvent-free wet lamination, Manufacture of stand-up pouches (Doypacks), Manufacture of flat pouches and seal-edge bags, Manufacture of roll stock (film on roll) for flow packs, Manufacture of flow packs and bar packaging, Manufacture of sachets (single-use packaging)
- Materials
- PP mono films (PP/PPmet/PP, PP/PP AlOx/PP), PE mono films (PE/EVOH/PE), PET/PE films (PET/EVOH/PE), PET/ALU/PE triplex film laminate, PETmet/PE metallic film, PAP/PE paper composite (brown/white kraft paper), Plastic-free barrier paper (Koehler Paper), ABL tube laminate (Aluminium Barrier Laminate, 300/350 µm, aluminium 12 µm)
- Certificates
- ISO 9001, HACCP, GMP-compliant
- Industries
- Food, Coffee & Tea, Cosmetics, Pet Food, Household & Garden, CBD & Cannabis
- 01
Consulting on materials, print data and printing technology
- 02
Print data creation and data check
- 03
Digital printing (HP Indigo) and flexo printing
- 04
Solvent-free wet lamination
- 05
Converting into bags, roll stock, sachets and tubes (Galaxy Packtech,
- 06
Finishing (matte, glossy, zipper, sight window, metallic effects)
- 07
Shipping throughout Europe
Materials and Processes
PP mono films (PP/PPmet/PP, PP/PP AlOx/PP)
Recyclable triplex films with high metallized or AlOx barrier, 105–111 µm, in white, transparent and silver metallic.
PE mono films (PE/EVOH/PE)
Recyclable mono-material composites with high EVOH barrier, 95–125 µm, in white and transparent.
PET/PE duplex films
High-barrier films for demanding products and pharmaceuticals, 87–112 µm.
PET/ALU/PE triplex film laminate
Very high aluminium barrier, 109 µm, for maximum product protection.
PETmet/PE film metallic silver
Metallic-effect film with high barrier, 100 µm.
PAP/PE paper composite (brown/white kraft paper)
Tactilely appealing paper composite with high EVOH barrier, 120 µm.
Plastic-free barrier paper (Koehler Paper)
Plastic-free, recyclable paper with water-based coating, hot and cold sealable, 65–75 µm.
ABL tube laminate (Aluminium Barrier Laminate)
Aluminium barrier laminate, 300/350 µm with 12 µm aluminium, for pasty and semi-liquid contents with 360° digital printing.
PBL tube laminate
Plastic-based tube laminate with oxygen, moisture and UV protection.
EVOH barrier layer
Functional barrier without impairing the recyclability of the mono materials.
AlOx barrier layer
Transparent high barrier for recyclable PP mono films.
Sites
Zeithain
DEProduction and administration
- Lot size
- from 250 pieces
- Materials
- PP, PE and PET film composites, paper composites, barrier papers, ABL/PBL tube laminate
- HP Indigo digital printing press
- Galaxy Packtech converting machines
- Karlville converting/pouch-making machines
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Digital printing (premium digital printing, HP Indigo)Printing/Finishing | – | – | – | 250 pieces | PP/PPmet/PP, PP/PP AlOx/PP, PE/EVOH/PE, PET/EVOH/PE, PET/ALU/PE, PET/PETmet/PE, PAP/EVOH/PE, PAP/Dispersionslack |
| Flexo printingPrinting/Finishing | – | – | – | – | – |
| Solvent-free wet laminationJoining | – | – | – | – | PE, PP, PET, PAP |
| Manufacture of stand-up pouches (Doypacks)Packaging manufacturing | – | – | – | 250 pieces | PP, PE, PET/PE, PAP/PE |
| Manufacture of flat pouches and seal-edge bagsPackaging manufacturing | – | – | – | 250 pieces | PP, PE, PET/PE, PAP/PE |
| Manufacture of roll stock (film on roll) for flow packsPackaging manufacturing | – | – | – | 250 pieces | PP, PE, PET/PE |
| Manufacture of flow packs and bar packagingPackaging manufacturing | – | – | – | – | PP, PE, PET/PE |
| Manufacture of sachets (single-use packaging)Packaging manufacturing | – | – | – | – | PP, PE, PET/PE |
| Manufacture of laminate tubes (ABL/PBL) with 360° digital printingPackaging manufacturing | – | – | – | – | ABL laminate, PBL laminate |
| Customization/finishing (matte, glossy, zipper, sight window, metallic effects)Packaging manufacturing | – | – | – | 250 pieces | – |
| Consulting on materials, print data and printing technologyEngineering | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Digital printing press | HP (HP Indigo) | – | – | – | Zeithain, Germany |
| Converting machine for flexible packaging | Galaxy Packtech | – | – | – | Zeithain, Germany |
| Converting/pouch-making machine | Karlville | – | – | – | Zeithain, Germany |
Additional services
Quality
All4Flexibles is certified to ISO 9001 as well as HACCP-certified and GMP-compliant, in particular for packaging in the food sector. An optional expert data check and proofs ensure print quality before production start.
| Evidence | Zeithain |
|---|---|
| ISO 9001 | |
| HACCP | |
| GMP-compliant |
History
Over 60 years of experience in printing and packaging technology
Part of the All4Labels Global Packaging Group