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Aluminium and plastic enclosure systems for power supply, telecommunications, transport and industry

Almatec Logo

Almatec AG

Schüpfheim CH · Lich-Eberstadt DE · Chexbres CHNew on Amplifa

1983Founded
approx. 120Employees
3Locations in CH and DE
1–1000Lot sizes (single unit to series)
from 250 mmEnclosure dimensions accurate to the millimetre

Enclosure systems since 1983

Almatec AG, headquartered in Schüpfheim (Lucerne, Switzerland), develops and manufactures technical enclosure systems in light-metal and plastics engineering – from the compact service connection box to the walk-in cabinet, as a standard product or manufactured to the millimetre exactly according to customer specifications. The production range includes double-walled enclosures made of extruded aluminium hollow profiles with welded frame constructions as well as plastic enclosures produced by the RTM resin injection process (Resin Transfer Moulding) at pressures of up to 7 bar. In addition, the roughly 100 to 120 employees offer engineering with thermal simulation and acoustic design, enclosure air conditioning, powder coating in any RAL colour, as well as turnkey assembly, maintenance, retrofit, repairs and dismantling/recycling. Products such as the ANK, ASK and UP enclosure series are in use at power utilities, telecommunications providers, transport operators and in plant construction, including KWO Innertkirchen, Deutsche Telekom and Telekom Austria. In addition to Switzerland, Almatec manufactures and sells via Almatec GmbH in Lich-Eberstadt (Germany) and Almatec SA in Chexbres; the company has been internationally active since 1995.

Site
Schüpfheim
Processes
Engineering (planning, thermal simulation, acoustic design, testing, measurements, certifications), Assembly of enclosure systems, Maintenance of enclosure systems, Retrofit / conversion of enclosures, Repairs of enclosures, Dismantling/recycling, RTM resin injection process (Resin Transfer Moulding) for plastic enclosures, room temperature,, Manufacture of aluminium enclosure systems (profile technology, accurate to the millimetre to size)
Materials
Aluminium, Plastic (thermoset, RTM), Stainless steel, Resin injection process (Resin Transfer Moulding), Powder coating
Certificates
ISO 9001:2015, ISO 14001:2015, ACT award for energy efficiency + climate protection (target agreement with the, ISO 9001, ISO 14001, EN 61439 / EN 62208
Founded
1983
Employees
approx. 120
Industries
Power supply (hydropower, wind power, solar, biomass, gas), Telecommunications and IT, Transport engineering (road, rail, air, shipping, cable railways, e-mobility), Plant construction and industry, Water supply, Energy industry (hydropower, wind power, solar, biomass, gas)
  1. 01

    Engineering (planning, thermal simulation, acoustic design)

  2. 02

    Profile and construction manufacturing (aluminium hollow profiles)

  3. 03

    Welding of frame constructions / RTM resin injection

  4. 04

    Powder coating according to RAL

  5. 05

    Air conditioning and mechanical integration

  6. 06

    Assembly (turnkey)

  7. 07

    Maintenance, retrofit, repairs, dismantling/recycling

Materials and processes

Alu

Aluminium

Extruded hollow profiles for double-walled, torsion-free enclosure frames (ANK, ASK, UP).

RTM

Resin injection process (Resin Transfer Moulding)

Manufacture of plastic enclosures from low-viscosity, reinforced thermoset at room temperature and pressures of up to 7 bar.

PUL

Powder coating

Structured surfaces in RAL 7032/7035, RAL of choice, optionally with anti-graffiti coating.

Locations

Schüpfheim

CH

Headquarters: development, sales, manufacturing

Lot size
Single unit to series of up to 1000 units
Materials
Aluminium, plastic (RTM)

Lich-Eberstadt

DE

Sales and manufacturing of aluminium and RTM enclosure systems including integration services

Materials
Aluminium, plastic (RTM)

Chexbres

CH

Sales branch Almatec SA (French-speaking Switzerland)

Industries

Power supply (hydropower, wind power, solar, biomass, gas)Telecommunications and ITTransport engineering (road, rail, air, shipping, cable railways, e-mobility)Plant construction and industryWater supplyEnergy industry (hydropower, wind power, solar, biomass, gas)Telecommunications and IT (voice/data/internet/TV, broadband expansion)Transport engineering (road, rail, air and shipping, cable railways,Industry/plant construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering (planning, thermal simulation, acoustic design, testing, measurements, certifications)Engineering––––Aluminium, Plastic (RTM thermoset)
Assembly of enclosure systemsAssembly––––Aluminium, Plastic
Maintenance of enclosure systemsAssembly––––Aluminium, Plastic
Retrofit / conversion of enclosuresAssembly––––Aluminium, Plastic
Repairs of enclosuresAssembly––––Aluminium, Plastic
Dismantling/recyclingAssembly––––Aluminium, Plastic
RTM resin injection process (Resin Transfer Moulding) for plastic enclosures, room temperature,Plastics–––Series of up to 1000 unitsLow-viscosity thermoset with reinforcing material
Manufacture of aluminium enclosure systems (profile technology, accurate to the millimetre to size)Joiningaccurate to the millimetrefrom 250 mm in 25-mm steps × from 250 mm in 1-mm steps–1 unit – 1000Aluminium
Powder coating structured, RAL 7032/7035, RAL of choice, anti-graffiti coatingSurface––––Aluminium, Plastic
Welding of frame constructions from extruded aluminium profiles (UP enclosures)Joining–from 200 mm in 1-mm steps × from 200 mm in 1-mm steps––Aluminium (extruded)

Additional services

Engineering (planning/development, thermal simulation, acoustic design)Enclosure air conditioning (heat exchangers, roof-mounted fan units, air conditioning units, filterCustom solutions / manufacturing accurate to the millimetrePainting in the desired colour (RAL of choice)Assembly (turnkey)MaintenanceRetrofit (removal/conversion)RepairsDismantling/recycling

Reference customers

KWO (Kraftwerke Oberhasli, Innertkirchen)Wasserverbund BernEnergie OberösterreichTelekom AustriaDeutsche Telekom (broadband expansion)

Quality and certification

Almatec AG is certified according to ISO 9001:2015 and ISO 14001:2015 (SQS/IQNET, reg. no. H12982); the enclosures are documented with type certifications according to EN 61439-1/61439-5 and EN 62208 as well as shock-resistance approvals for civil defence (3 bar).

EvidenceSchüpfheim
ISO 9001
ISO 14001
EN 61439 / EN 62208

Milestones

  1. 1983

    Founding; development and manufacture of innovative enclosure systems

  2. 1995

    Start of international activities

  3. 1999

    Location Industriestrasse 12, Schüpfheim registered in the commercial register since 09.01.1999

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