alp GmbH develops and manufactures sheet metal parts, enclosures and assemblies – from design to ready-to-install charging station.
alp GmbH
Karlstein am MainNew on Amplifa
About alp
alp GmbH is a development and manufacturing service provider for sheet metal processing based in Karlstein am Main. The company supports customers along the entire process chain: from requirements analysis, consulting and product development, through design with calculations and simulations, to prototype construction, production preparation and series production. The manufacturing spectrum includes laser cutting, bending, deburring, welding technology (MIG/MAG, TIG, robotic welding and stud welding) as well as assembly and surface technology. Production is carried out in steel, stainless steel and aluminum; in addition, copper connectors and busbars are produced in galvanized, tin-plated, silver-plated and insulating-coated versions. A focus lies on electromobility: enclosure construction, charging station assembly including HPC charging stations and battery enclosures for vehicles. Other industries include ventilation technology, plant engineering, mechanical engineering and device manufacturing – from individual components to ready-to-install systems.
- Site
- Karlstein am Main
- Processes
- Laser cutting, Welding technology, MIG/MAG welding, TIG welding, Robotic welding, Stud welding, Bending, Deburring (automated)
- Materials
- Steel, Stainless steel, Aluminum, Copper (copper connectors/busbars), Copper, Laser cutting, MIG/MAG welding, TIG welding
- Certificates
- Quality assurance
- Industries
- Electromobility, Ventilation technology, Plant engineering, Mechanical engineering, Device manufacturing, Electromobility (charging infrastructure, HPC charging stations, battery
- 01
Requirements analysis and consulting
- 02
Product development and design
- 03
Prototype construction and testing
- 04
Production preparation and technical purchasing
- 05
Laser cutting and bending
- 06
Welding technology and deburring
- 07
Surface technology
- 08
Assembly and logistics
Materials & Processes
Steel
Material for sheet metal parts, enclosures and welded constructions in plant and mechanical engineering.
Stainless steel
Used for corrosion-resistant enclosures and components, also with automated deburring.
Aluminum
Lightweight material for enclosures in the e-mobility sector, weldable by MIG/MAG and TIG.
Copper
Processed into copper connectors and busbars, galvanized, tin-plated, silver-plated and insulating-coated.
Laser cutting
Cutting process for sheet metal components made of steel, stainless steel and aluminum.
MIG/MAG welding
Welding process for steel, stainless steel and aluminum, also as robotic welding.
TIG welding
Precision welding process for high-quality seams on steel, stainless steel and aluminum.
Robotic welding
Automated welding with Fanuc welding robots for repeat-accurate series production.
Stud welding
Joining process for welding studs and connecting elements.
Bending
Forming process for producing edges and profiles in sheet metal construction.
Surface technology
Finishing of components for corrosion protection and visual adaptation.
Assembly
Assembly of components into assemblies up to ready-to-install systems including packaging and logistics.
Sites
Karlstein am Main
DEHeadquarters with development, manufacturing and assembly
- Materials
- Steel, stainless steel, aluminum, copper
- Fanuc welding robots
- water-cooled welding equipment
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cuttingMachining | – | – | – | – | – |
| Welding technologyJoining | – | – | – | – | Steel, Stainless steel, Aluminum |
| MIG/MAG weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminum |
| TIG weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminum |
| Robotic weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminum |
| Stud weldingJoining | – | – | – | – | – |
| BendingForming | – | – | – | – | – |
| Deburring (automated)Surface | – | – | – | – | Stainless steel |
| Surface technologySurface | – | – | – | – | – |
| AssemblyAssembly | – | – | – | – | – |
| Charging station assembly / assembly of charging stationsAssembly | – | – | – | – | – |
| Enclosure construction (casing & housing, plant engineering, device manufacturing)Assembly | – | – | – | – | – |
| Product development, design, calculation & simulation, prototype construction, productionEngineering | – | – | – | – | – |
| Quality assuranceTesting | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Welding robots | Fanuc | – | – | – | Karlstein am Main |
| Water-cooled welding equipment | – | – | – | – | Karlstein am Main |
Additional services
Quality
alp GmbH accompanies projects with its own quality assurance from requirements analysis through prototype testing to series production.
| Evidence | Karlstein am Main |
|---|---|
| Quality assurance |