Precision injection-molded parts and assemblies made from high-performance plastics such as PEEK, PFA and PVDF – from design through to series production.
Altdorfer Spritzgusswerk GmbH
Altdorf near Böblingen, GermanyNew on Amplifa
Injection molding expertise since 1886
Altdorfer Spritzgusswerk GmbH (ASG) manufactures technical precision injection-molded parts from high-performance and standard thermoplastics such as PEEK, PFA, LCP, PVDF, PA, PSU and POM. Production covers injection molding including multi-component technology (2-K), overmolding of insert parts and vertical injection; part weights range from 0.1 to 350 grams. The service portfolio ranges from consulting on part design, material selection with fill simulation and manufacturability analysis, through 3D CAD design and toolmaking, to series production, assembly of complex assemblies with ultrasonic welding and printing, as well as 100% inspection. Customers come from hydraulics and pneumatics, laboratory analytics, the electrical industry, medical technology, automotive and mechanical engineering. Production takes place exclusively at the Altdorf site near Böblingen on 27 injection molding machines from Arburg and Demag with clamping forces of 250 to 2750 kN.
- Site
- Altdorf near Böblingen
- Processes
- Injection molding (incl. vertical injection, overmolding of insert parts,, Toolmaking and tool maintenance/servicing, repairs and modifications (with laser welding system), Design with 3D CAD, fill simulations and manufacturability analyses, Assembly/completion of assemblies, ultrasonic welding, printing, manual processing, 100%, Sampling of individual parts and series production, spare parts supply, Inspection/measuring laboratory with digital Keyence measuring projector, Consulting on part design, Material selection with fill simulation and manufacturability analysis
- Materials
- PEEK, PFA, LCP, PVDF, PA, PA66, POM, PSU
- Certificates
- IATF 16949:2016 (excluding product development), ISO 9001:2015, IATF 16949:2016
- Founded
- 1886
- Industries
- Hydraulics & pneumatics, Laboratory analytics, Electrical industry, Medical technology, Automotive, Mechanical engineering
- 01
Consulting on part design
- 02
Material selection with fill simulation and manufacturability analysis
- 03
3D CAD design
- 04
Toolmaking, maintenance and repair
- 05
Sampling/prototype tools
- 06
Injection molding production (1-K, 2-K, overmolding, vertical injection)
- 07
Assembly, ultrasonic welding, printing
- 08
100% inspection/measuring technology
- 09
Spare parts supply
High-performance plastics and processes
PEEK
Chemically resistant high-performance plastic, e.g. for specialized valves in medicine and chemistry.
PFA
Fluoropolymer with high chemical resistance, among other things for medical technology.
LCP
Liquid crystal polymer for precise, thermally stressed small parts.
PVDF
For chemically stressed parts, e.g. adjustment handles for surgical lights.
PSU
Polysulfone for medical technology applications with sterilization requirements.
PA
Polyamide, also with a high glass fiber content for high stiffness and strength.
PA66
E.g. needle cages for textile machinery.
POM
E.g. bayonet closures for holders in mechanical engineering.
Injection molding
Core process including 2-K/multi-component technology, overmolding of insert parts and vertical injection.
Toolmaking
In-house toolmaking with a laser welding system for maintenance, repairs and modifications.
Locations
Altdorf near Böblingen
DEProduction and administration (only location)
- Part weight / size
- 0.1–350 g
- Lot size
- Small series with production times under one hour up to series production
- Materials
- PEEK, PFA, LCP, PVDF, PA, PA66, POM, PSU, standard thermoplastics
- 27 Arburg/Demag injection molding machines (250–2750 kN)
- Handling devices
- Helios dryer
- Laser welding system (toolmaking)
- Keyence measuring projector (digital)
- Arburg machine data monitoring system
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection molding (incl. vertical injection, overmolding of insert parts,Plastics | – | – | 0.1 grams – 350 grams | Small series with production times under – Series production | PEEK, PFA, LCP, PVDF, PA, PSU, POM, PA66, Standard thermoplastics, PA with high glass fiber content |
| Toolmaking and tool maintenance/servicing, repairs and modifications (with laser welding system)Engineering | – | – | – | – | Metal (tool steel, not specified) |
| Design with 3D CAD, fill simulations and manufacturability analysesEngineering | – | – | – | – | – |
| Assembly/completion of assemblies, ultrasonic welding, printing, manual processing, 100%Assembly | – | – | – | – | Plastic |
| Sampling of individual parts and series production, spare parts supplyPlastics | – | – | – | – | Thermoplastics |
| Inspection/measuring laboratory with digital Keyence measuring projectorInspection | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machines | ARBURG | – | – | – | Altdorf near Böblingen |
| Injection molding machines | DEMAG | – | – | – | Altdorf near Böblingen |
| Injection molding machines (total, clamping force 250–2750 kN) | ARBURG / DEMAG | 27 | – | – | Altdorf near Böblingen |
| Laser welding system (toolmaking) | – | 1 | – | 2019 | Altdorf near Böblingen |
| Handling devices | – | – | – | – | Altdorf near Böblingen |
| Helios dryer | Helios | – | – | – | Altdorf near Böblingen |
| Keyence measuring projector (digital) | Keyence | – | – | 2022 | Altdorf near Böblingen |
| Arburg machine data monitoring system | Arburg | – | – | 2022 | Altdorf near Böblingen |
Additional services
Reference customers
Quality Made in Germany
ASG is certified according to IATF 16949:2016 (excluding product development) and ISO 9001:2015. The measuring laboratory is equipped with modern measuring technology such as a digital Keyence measuring projector; the QM system is embedded in the ERP system via interfaces, and 100% inspections are possible.
| Evidence | Altdorf near Böblingen |
|---|---|
| ISO 9001:2015 | |
| IATF 16949:2016 |
Company history
- 1886
Founded as an engraving business by the Jennewein family in Stuttgart
- 1957
Start of injection molding production
- 1960
Relocation to Altdorf
- 1970
Introduction of quality assurance
- 1976
Integration into the Pampus Group; renamed Pampus Fluorplast GmbH
- 1977
New production hall for injection molding production
- 1982
Acquisition of Pampus GmbH by Deutsche Norton GmbH and spin-off of Pampus Fluorplast GmbH
- 1983
Renamed Altdorfer Spritzgußwerk GmbH (ASG GmbH); specialization in precision and high-performance plastic parts
- 1998
Certification according to DIN EN ISO 9002
- 2004
Certification according to DIN EN ISO 9001:2000
- 2006
Certification according to ISO/TS 16949:2002
- 2008
Expansion of production to 2-K injection molding
- 2013
Introduction of energy management system
- 2017
Change of management
- 2018
Certification according to IATF 16949:2016 and ISO 9001:2015
- 2019
Investment in a laser welding system for toolmaking and 3 Arburg injection molding systems
- 2020
Investment in peripheral equipment, resumption of apprenticeship training as plastics and rubber processing mechanic
- 2021
Investment in 2 Arburg injection molding systems, conversion of lighting to LED
- 2022
Investment in 6 Arburg injection molding systems, Keyence measuring system, update of ERP, QM and machine data monitoring systems