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alu EXPERTEN – Fertigung

Manufacturing custom bent sheet metal from aluminium, steel and stainless steel up to 6 metres edge length in Langerwehe.

alu EXPERTEN Logo

alu EXPERTEN GmbH

52379 LangerweheNew on Amplifa

early 1990s (as Alu Maric GmbH)Founded
several hundred tonnes of aluminium,Material throughput
6 m edge length, material thickness upComponent size
HRB 1582Commercial register

About alu EXPERTEN

The alu EXPERTEN GmbH in Langerwehe, located between Cologne and Aachen, is a medium-sized sheet metal fabricator specializing in the manufacture of custom bent parts from aluminium, steel and stainless steel. With two LVD panel shears and two press brakes each with 4 to 6 metres processing length, bent sheet metal with material thicknesses up to 5 mm is produced; cutting can be set to one tenth of a millimetre precision. The service portfolio includes cutting and sawing, folding and bending, punching, drilling, aluminium welding including weld dressing, and stud welding. Powder coating in RAL and DB colours, anodizing and wet painting are offered through long-standing partner companies; pre-coated, foldable material is stocked. Several hundred tonnes of material are processed annually, sourced from German and Austrian production. Typical products are wall copings with an proprietary clip system, sunshade boxes, window sills, drainage channels and hat profiles for construction, architecture and sun protection. Ordering is via an online shop with configurator, from individual parts through to project support, with home delivery or pickup at the works.

Site
Langerwehe
Processes
Folding & bending (bent parts), Cutting & sawing (panel shears), Welding, Weld seam dressing, Punching (holes), Drilling, Powder coating (via partner companies), Anodizing (subsequently, via partner)
Materials
Aluminium (plain), Aluminium (RAL and DB colours, pre-coated), Steel, Stainless steel, Aluminium
Certificates
Pickup at the works by appointment
Industries
Construction/Building materials, Sun protection/Louvered roof and sun protection systems, Metal processing, Construction/Building materials (wall copings, window sills, drainage channels)
  1. 01

    Consulting and planning

  2. 02

    Cutting & sawing

  3. 03

    Folding & bending

  4. 04

    Punching and drilling

  5. 05

    Welding and post-processing

  6. 06

    Coating & finishing (partner)

  7. 07

    Delivery or pickup

Materials and Processes

Al

Aluminium

Main material for bent sheet metal, stocked plain and pre-coated in RAL/DB colours.

St

Steel

Sheet metal for bent parts and cut sheet blanks in small and large quantities.

VA

Stainless steel

Sheet metal processing up to 5 mm material thickness for custom bent parts.

Locations

Langerwehe

DE

Factory outlet and production; pickup by appointment

Part weight / size
Sheet metal up to 5 mm material thickness
Lot size
Individual part manufacturing through to project support
Materials
Aluminium, steel, stainless steel
  • 2 press brakes (LVD, edge length 4 to 6 m)
  • 2 panel shears (LVD, up to 6 m material length)

Components

Bent sheet metal / wall coping
Bent sheet metal / wall copingFolding & bending · Construction
Cut sheet blank
Cut sheet blankPanel shears · Metal processing
Welded aluminium component
Welded aluminium componentWelding · Metal processing
Coated sheet metal
Coated sheet metalPowder coating/anodizing · Construction

Inside the production

The alu EXPERTEN
The alu EXPERTEN
Configurator for custom bent parts
Configurator for custom bent parts

Industries

Construction/Building materialsSun protection/Louvered roof and sun protection systemsMetal processingConstruction/Building materials (wall copings, window sills, drainage channels)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Folding & bending (bent parts)Forming–6 m–Individual part manufacturingAluminium, Steel, Stainless steel
Cutting & sawing (panel shears)Machiningadjustable to one tenth of a millimetre precision6 m––Aluminium, Steel, Stainless steel
WeldingJoining––––Aluminium, Steel, Stainless steel
Weld seam dressingSurface––––Aluminium
Punching (holes)Forming––––Aluminium, Steel, Stainless steel
DrillingMachining––––Aluminium, Steel, Stainless steel
Powder coating (via partner companies)Surface––––Aluminium, Steel, Stainless steel
Anodizing (subsequently, via partner)Surface––––Aluminium
Wet paint finishing (via partner)Surface––––Aluminium, Steel, Stainless steel
Stud weldingJoining––––Aluminium, Steel, Stainless steel
Consulting / planning through to executionEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Press brakeLVD2Folding length 4 to 6 metres–Langerwehe
Panel shearLVD2Cutting up to 6 metres material length–Langerwehe

Additional services

Cutting & sawing (panel shears, up to 6 m material length, precise to 0.1 mm)Folding & bending (material thickness up to 5 mm, edge lengths 4–6 m, two press brakes, two panelWelding & more (aluminium welding, weld dressing of seams, stud welding)Coating & finishing (powder coating in RAL and DB colours, anodizing, wet painting viaPunching, drilling, sawingOnline shop with configurator for custom bent partsHome delivery / logisticsPersonal consulting and project support

Quality

Consistent quality is ensured, among other things, by sourcing the base material from Austria and Germany as well as machines that can be precisely adjusted (to 0.1 mm).

EvidenceLangerwehe
Pickup at the works by appointment

History

  1. frühe 1990er

    Foundation of Alu Maric GmbH by the founder as a family business; over 35 years of aluminium processing between Cologne and Aachen.

  2. 2018-09

    Benjamin Kleinen becomes the new managing director of Alu Maric GmbH.

  3. Renaming of Alu Maric GmbH to alu EXPERTEN GmbH.

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