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Aludium – Fertigung

Manufacturer of aluminium rolled products: coils, sheets, foils and circles made from recycled and high-purity aluminium for architecture, packaging, transport and energy.

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Aludium

Alicante (ES) · Amorebieta (ES) · Castelsarrasin (FR)New on Amplifa

3 plants in Spain and FranceLocations
1,000Employees
over 60 yearsExperience in aluminium processing
70%Share of recycled material in the metals used
less than 2–4 t CO2/t aluminiumCO2 footprint Aludium Eco (cradle-to-gate)

About Aludium

Aludium is a European manufacturer of rolled aluminium products (flat-rolled products) with around 1,000 employees and more than 60 years of experience, which emerged from three former Alcoa plants in Spain and France. The company produces aluminium coils, sheets, foils and circles as well as high-purity aluminium products in customised alloys and dimensions. The value chain ranges from remelting and refining of aluminium scrap (around 70% of the metals come from recycling) through casting, hot and cold rolling to surface finishing by lacquering and anodising, including the registered surface technologies Texturandum® and Decorandum®. With the Aludium Eco product range introduced in 2022, Aludium offers rolled products with a certified low CO2 footprint of less than 2 to 4 tonnes of CO2 per tonne of aluminium (cradle-to-gate, ISO 14067). Locations are Alicante (casting, cold rolling, finishing, R&D centre CINDAL) and Amorebieta (remelting, casting, hot/cold rolling) in Spain, as well as Castelsarrasin in France (cold rolling mill, coil production). Customer industries include architecture, energy and thermal insulation, packaging, distributors/service centres, tools and consumer electronics, as well as transport and automotive.

Site
Alicante
Processes
Hot/casting (Recycling/Refining, Remelting Casthouse), Hot rolling, Cold rolling, Surface finishing (Finishing), Lacquering (lacado), Anodising (anodizado), Bright/rolled surfaces - Production of bright finished high purity aluminium coils, rolls,, Production of aluminium sheets, strips, foils and circles (coils, sheets, circles, foil)
Materials
Aluminium (product family, laminado), Aluminium alloy 5005, High-purity aluminium, Aluminium, Remelting and Refining, Hot and cold rolling, Lacquering and anodising
Certificates
ASI Performance Standard (V3 2023), ASI Chain of Custody (V2 2022), ASI Performance Standard (V2 2017), ASI Chain of Custody (V1 2017), ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 50001:2018, IATF 16949, Ecovadis Rating (Silver medal; Gold for Aludium France), Quality assurance system pursuant to Pressure Equipment Directive 2014/68/EU, ASI Performance Standard, ASI Chain of Custody, Pressure Equipment Directive 2014/68/EU (AD 2000-Merkblatt W0)
Employees
1000
Industries
Architecture, Energy and thermal insulation, Packaging (closures, cosmetics, pharma, food cans), Distributors / service centres, Tools and consumer electronics, Transport / Automotive
  1. 01

    Recycling and remelting/refining of aluminium (casthouse)

  2. 02

    Casting

  3. 03

    Hot rolling

  4. 04

    Cold rolling

  5. 05

    Surface finishing (lacquering, anodising)

  6. 06

    Logistics and worldwide distribution

Materials and Processes

Al

Aluminium

Base material for all rolled products such as coils, sheets, foils and circles.

EN AW-5005

Aluminium alloy 5005

Alloy with good corrosion protection, among other things for architectural and finishing applications.

Al 99.9

High-purity aluminium

For brilliant surfaces in lighting, cosmetic packaging and the printing industry.

W/U

Remelting and Refining

Recovery of aluminium scrap; around 70% of the metals come from recycling.

WR

Hot and cold rolling

Forming of rolling slabs into coils, sheets, foils and circles in customer-specific alloys and dimensions.

OF

Lacquering and anodising

Surface technology for improving durability, appearance and corrosion resistance; incl. Texturandum® and Decorandum®.

Locations

Standort Alicante

Alicante

ES

Production plant with casting, cold rolling and finishing as well as R&D centre CINDAL and administration

Materials
Aluminium, aluminium alloys, high-purity aluminium
  • Casthouse
  • Cold rolling mill
  • Finishing facilities
Standort Amorebieta

Amorebieta

ES

Production plant with remelting/refining, casting, hot and cold rolling as well as administration

Materials
Aluminium, aluminium alloys (recycling share approx. 70%)
  • Remelting/refining casthouse
  • Hot rolling mill
  • Cold rolling mill
  • Finishing facilities
Standort Castelsarrasin

Castelsarrasin

FR

Production plant with cold rolling mill for coil production (Aludium France SAS)

Materials
High-purity aluminium, aluminium alloys
  • Cold rolling mill

Products

Aluminium coils and strips
Aluminium coils and stripsHot/cold rolling · Packaging and industry
High-purity aluminium sheets and circles
High-purity aluminium sheets and circlesCold rolling · Lighting and cosmetic packaging
Aluminium foil
Aluminium foilCold rolling · Pharmaceutical and food packaging
Surface-finished architectural sheets
Surface-finished architectural sheetsLacquering/anodising · Architecture

Inside the production

Alloy 5005
Alloy 5005
Aludium Eco product line
Aludium Eco product line
Closed-loop recycling
Closed-loop recycling
ASI certification
ASI certification
Ecovadis award
Ecovadis award

Industries

ArchitectureEnergy and thermal insulationPackaging (closures, cosmetics, pharma, food cans)Distributors / service centresTools and consumer electronicsTransport / AutomotiveLightingPrinting industryChemical industryPackaging (closures, cosmetics, pharma, food cans, semi-rigid packaging)Tools and devices / consumer electronics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hot/casting (Recycling/Refining, Remelting Casthouse)Casting––––Aluminium, Aluminium alloys (recycled, ~70% recyclate), High-purity aluminium
Hot rollingForming––––Aluminium, Aluminium alloys
Cold rollingForming––––Aluminium, Aluminium alloys, High-purity aluminium
Surface finishing (Finishing)Surface––––Aluminium
Lacquering (lacado)Surface––––Aluminium
Anodising (anodizado)Surface––––Aluminium
Bright/rolled surfaces - Production of bright finished high purity aluminium coils, rolls,Surface––––High-purity aluminium
Production of aluminium sheets, strips, foils and circles (coils, sheets, circles, foil)Forming––––Aluminium, Aluminium alloys
Research & Development (R&D Centre CINDAL), prototyping consultingEngineering––––Aluminium
Recycling/valorisation of aluminium dross (polvos de humo, ~1,100–1,200 t/a)Engineering––––Aluminium

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cold rolling mill––––Castelsarrasin, France
Hot rolling mill––––Amorebieta, Spain
Cold rolling mill––––Amorebieta, Spain
Cold rolling mill––––Alicante, Spain
Casthouse / Remelting & Refining––––Amorebieta, Spain
Casthouse––––Alicante, Spain

Additional services

Customised alloys and dimensionsFast delivery and logistics optimisationDesign consulting for prototypes and productionReliable support and trainingRecycling (70% of metals from aluminium recycling)Aludium ECO: products with certified low CO2 footprint (<2/3/4 t CO2 per t aluminium)Texturandum®Decorandum®Lacquering and anodising (surface technology)CoC-certified aluminium sales

Reference customers

Emirates Global Aluminium (EGA) – supplier, 5-year agreement for rolling slabs (2018), supplyingAgaleus – project partner KE-ALTecnalia – consortium partner KE-AL

Quality and Certifications

All three plants are certified to ISO 9001, ISO 14001, ISO 45001 and ISO 50001; the Spanish and French sites additionally to IATF 16949 as well as to ASI Performance Standard and Chain of Custody. Testing and certification are carried out by independent bodies such as BSI and DNV.

EvidenceAlicanteAmorebietaCastelsarrasin
ISO 9001:2015
ISO 14001:2015
ISO 45001:2018
ISO 50001:2018
IATF 16949
ASI Performance Standard
ASI Chain of Custody
Pressure Equipment Directive 2014/68/EU (AD 2000-Merkblatt W0)

History

  1. 2018

    Five-year supply contract with Emirates Global Aluminium (EGA) for rolling slabs, signed in Abu Dhabi; EGA has been supplying Aludium since 2017.

  2. 2019

    The Alicante and Amorebieta plants receive ASI Performance Standard certification on 13 December.

  3. 2022

    First ASI Chain of Custody (CoC) for Alicante and Amorebieta; launch of the Aludium Eco product line with certified low CO2 footprint (24.11.2022).

  4. 2023

    ASI CEO Fiona Solomon visits the Amorebieta plant; Castelsarrasin receives ASI Performance Standard (18.04.2023) and Chain of Custody (21.07.2023).

  5. 2024

    Start of the KE-AL research project with Agaleus and Tecnalia (Hazitek 2024) for the valorisation of aluminium smoke dust; target >1,000 t/year of product from 1,100–1,200 t/year of smoke dust.

  6. 2026

    Successful renewal of the ASI certifications (PS and CoC) for Alicante and Amorebieta.

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