Contract manufacturing of precision components and assemblies in machining, joining technology, hardening and surface technology
Aluminium-Service GmbH
63594 Hasselroth · Senefelderstr. 4bNew on Amplifa
Company
Aluminium-Service GmbH has been active as a supplier in the non-ferrous metal trade since 1981 and has developed into a competence center for machining and joining technology at its site in Hasselroth near Hanau/Frankfurt. As a contract manufacturer, the company produces precision components, individual parts, prototypes, small series, production series and complete assemblies to drawing or CAD data. The service portfolio includes CNC milling, 5-axis machining, CNC turning, wire and sinker EDM as well as joining techniques such as robot-assisted laser welding, electron beam welding, MIG/MAG welding, laser brazing, flame brazing and vacuum brazing. The offering is complemented by laser and flame hardening, surface technology, assembly of complete units and in-house testing procedures such as metallography, hardness testing, helium leak testing and 3D measurement. Materials include aluminium, copper, brass, bronze, stainless steel, titanium, molybdenum, tungsten and Inconel. Customers come from the semiconductor and vacuum technology, medical, aerospace, food, electrical and automotive engineering, motorsport, defence as well as mechanical and plant engineering sectors.
- Site
- Hasselroth
- Processes
- CNC milling, 5-axis machining (5-axis machining), CNC turning, Wire EDM, Sinker EDM, Laser welding (incl. robot-assisted, manual laser welding), Electron beam welding (EB welding), MIG/MAG welding
- Materials
- Aluminium, Copper, Brass, Bronze, Stainless steel, Molybdenum, Titanium, Steel
- Certificates
- ISO 9001, TÜV test certificate laser welding
- Founded
- 1981
- Industries
- Semiconductor technology, Vacuum technology, Medical technology, Aerospace, Electrical industry, Motorsport
- 01
Non-ferrous metal trade (semi-finished products, special profiles)
- 02
CNC machining (milling, turning, 5-axis, EDM)
- 03
Joining technology (laser welding, electron beam welding, brazing)
- 04
Hardening (laser hardening, flame hardening)
- 05
Surface technology
- 06
Quality inspection
- 07
Assembly of complete units
Locations
Hasselroth
DEOffice, warehouse and manufacturing competence center (machining, joining technology)
- Lot size
- Individual parts, prototypes, small, medium and large series
- Materials
- Aluminium, copper, brass, bronze, stainless steel, steel, titanium, molybdenum, Inconel
- CNC laser welding system (8-axis robotic system with rotary-tilting table, welding area 4.000 x 2.000 x 1.500 mm)
- 3D coordinate measuring machine (Hexagon DEA Global advantage silver edition, Tigo SF)
- Height measuring devices (Mahr DIgimar 816CL/817CLM, Tesa Hite 700)
- Optical measuring machines
- Surface roughness measuring devices
- Helium leak test systems (Pfeiffer)
- Hardness testers (Vickers, Rockwell)
- Ultrasonic cleaning equipment (KLN)
- Microscopes for metallographic weld seam evaluation
- Mobile on-site laser welding
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC millingMachining | – | – | – | Individual parts/prototypes – Series | Aluminium, Copper, Brass, Stainless steel, Molybdenum, Titanium, Steel, Inconel, Bronze |
| 5-axis machining (5-axis machining)Machining | – | – | – | – | Aluminium, Copper, Brass, Stainless steel, Molybdenum, Titanium |
| CNC turningMachining | – | – | – | – | Aluminium, Copper, Brass, Stainless steel, Molybdenum, Titanium, Steel, Inconel |
| Wire EDMMachining | – | – | – | – | – |
| Sinker EDMMachining | – | – | – | – | – |
| Laser welding (incl. robot-assisted, manual laser welding)Joining | – | 4.000 mm × 2.000 mm × 1.500 mm | – | Prototypes – Series production | Aluminium, Titanium, Copper, Brass, Bronze, Stainless steel, Mixed joints |
| Electron beam welding (EB welding)Joining | – | – | – | – | Steel, Nickel-based alloys, Titanium, Aluminium, Copper, Copper-beryllium, Tungsten, Niobium, Molybdenum, Stainless steel |
| MIG/MAG weldingJoining | – | – | – | – | Aluminium, Steel, Stainless steel |
| Laser brazingJoining | – | – | – | – | – |
| Flame brazing (hard & soft soldering)Joining | – | – | – | – | – |
| Vacuum brazingJoining | Brazing gap widths < 0,1 mm | – | – | – | Structural steels, Stainless steels, Carbides, Superalloys, Ceramics, Diamond, CBN, Copper, Titanium, Nickel |
| Laser hardeningHeat treatment | – | – | – | – | Materials with carbon content from 0.2-0.3 %, 42CrMo4, X39CrMo17-1, 90MnCrV8, C45, C60, 40CrMnMo5 8-6 |
| Flame hardeningHeat treatment | – | – | – | – | C45, C70, 42CrMo4, 1.2436, unalloyed carbon-containing steels |
| Vacuum hardeningHeat treatment | – | – | – | – | – |
| Laser marking / laser engravingSurface | – | – | – | – | – |
| Laser cleaningSurface | – | – | – | – | – |
| Glass bead blastingSurface | – | – | – | – | – |
| PaintingSurface | – | – | – | – | – |
| Anodizing and hard coating (hard anodizing)Surface | – | – | – | – | Aluminium |
| BlackeningSurface | – | – | – | – | – |
| Gas nitriding, oxidizing, manganese phosphatingSurface | – | – | – | – | – |
| Nickel platingSurface | – | – | – | – | – |
| ChromatingSurface | – | – | – | – | – |
| GalvanizingSurface | – | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| Teflon coatingSurface | – | – | – | – | – |
| Sub-anodic printing (Untereloxaldruck)Surface | – | – | – | – | – |
| Assembly of complete units (finished assemblies from a single source)Assembly | – | – | – | – | – |
| Metallography / microstructure analysisTesting | – | – | – | – | – |
| Hardness testing (Vickers, Rockwell, Brinell)Testing | – | – | – | – | – |
| Helium leak testing (vacuum and atmosphere)Testing | 10-2 – 10-9 mbar l/s (vacuum) | – | – | – | – |
| Water pressure testingTesting | up to max. 70 bar | – | – | – | – |
| Ultrasonic testingTesting | – | – | – | – | – |
| Dye penetrant testing (color penetrant/red-white testing)Testing | – | – | – | – | – |
| 3D measurement (3D coordinate measurement)Testing | – | – | – | – | – |
| X-ray testing (external)Testing | – | – | – | – | – |
| Pull-out testing (holding force analysis)Testing | – | – | – | – | – |
| Non-ferrous metal trade (semi-finished products)Engineering | – | – | – | – | Aluminium, Copper, Brass, Bronze |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC laser welding system (8-axis robotic system with rotary-tilting table) | – | – | 4.000 x 2.000 x 1.500 mm, D 1.500 x 2.000 mm | – | Hasselroth |
| 3D coordinate measuring machine | Hexagon (DEA) Global advantage silver edition / Tigo SF | – | – | – | Hasselroth |
| Height measuring device | Mahr DIgimar 816CL, 817CLM | – | – | – | Hasselroth |
| Height measuring device | Tesa Hite 700 | – | – | – | Hasselroth |
| Optical measuring machine | – | – | – | – | Hasselroth |
| Surface roughness measuring device | – | – | – | – | Hasselroth |
| Helium leak test system | Pfeiffer | – | 10-2 – 10-9 mbar l/s (vacuum) | – | Hasselroth |
| Hardness tester (Vickers, Rockwell) | – | – | – | – | Hasselroth |
| Ultrasonic cleaning equipment | KLN | – | – | – | Hasselroth |
| Microscopes for metallographic weld seam evaluation | – | – | – | – | Hasselroth |
Additional services
Quality
Quality assurance is ISO 9001 certified and software-supported; the in-house QA department covers metallography, hardness testing, helium leak testing, ultrasonic, dye penetrant and 3D measurement procedures as well as production-accompanying inspections and first-article inspections to VDA standard.
| Evidence | Hasselroth |
|---|---|
| ISO 9001 | |
| TÜV test certificate laser welding |
History
- 1981
Founded as a supplier in the non-ferrous metal trading business; later expanded into a competence center for machining and joining technology in Hasselroth.