We produce aluminium castings in permanent mould, low-pressure, die casting and squeeze casting – from toolmaking to assembly, all from a single source.
ALUTEC-MÖHL GmbH
Schalksmühle, Germany · Recz, PolandNew on Amplifa
The complete aluminium casting process from a single source
ALUTEC-MÖHL GmbH, based in Schalksmühle, is a supplier of aluminium castings covering all key casting processes: permanent mould casting, low-pressure casting, die casting and squeeze casting. The focus is on lighting technology. Production takes place at a Polish production company (Recz) according to German standards with in-house toolmaking, while sales and customer support are located in Germany. The value chain includes tool design with CAD, CAM and FEM-supported casting simulation, rapid prototyping via 3D printing, casting production, CNC machining on 36 machining centres and lathes, surface finishing such as wet painting and powder coating, as well as assembly and packaging. Quality inspection is carried out, among other things, by CNC measuring machine, X-ray system and spectral analysis; production is certified to ISO 9001:2015. Customers thus receive the finished casting from a single source – with a German supplier and contact person.
- Site
- Schalksmühle
- Processes
- Permanent mould casting, Low-pressure casting, Die casting, Squeeze casting, CNC machining, Toolmaking, Wet painting, Powder coating
- Materials
- Aluminium, Aluminium alloys (processed, monitored by spectral analysis), Aluminium alloys, Permanent mould casting, Low-pressure casting, Die casting, Squeeze casting
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1999
- Industries
- Lighting technology, Manufacture of metal products
- 01
Design (CAD, CAM, FEM casting simulation)
- 02
Rapid prototyping (3D printing)
- 03
Toolmaking
- 04
Casting production (permanent mould, low-pressure, die casting, squeeze casting)
- 05
CNC machining
- 06
Surface finishing (wet painting, powder coating, vibratory finishing,
- 07
Quality inspection (CNC measuring machine, X-ray, spectral analysis)
- 08
Assembly and packaging
Casting processes and materials
Aluminium
Base material for all casting processes, primarily in the field of lighting technology.
Aluminium alloys
Processed alloys are continuously monitored by spectral analysis.
Permanent mould casting
For small batch sizes with low tool costs and better surface quality than sand casting.
Low-pressure casting
For large, heavy, thin-walled and pressure-tight castings; 4 redundant systems.
Die casting
For high batch volumes with high surface quality at low unit costs; machines with 2000 to 9600 kN clamping force.
Squeeze casting
High surface quality and dense structure with short cycle times without high tool costs.
Locations
Schalksmühle
DEHeadquarters, sales and contact partner
Recz
PLProduction company (aluminium casting, toolmaking) according to German standards
- Materials
- Aluminium
- Die casting machines 2000–9600 kN
- 4 low-pressure casting systems
- 36 machining centres and lathes (also with driven tools)
- CNC measuring machine
- X-ray system
- Spectral analysis system
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Permanent mould castingCasting | – | – | – | Small batch sizes/quantities | Aluminium |
| Low-pressure castingCasting | – | – | – | – | Aluminium |
| Die castingCasting | – | – | – | High batch volumes | Aluminium |
| Squeeze castingCasting | High surface quality | – | – | – | Aluminium |
| CNC machiningMachining | High precision | 2200 mm (travel path) × 750 mm (machining diameter) | – | – | Aluminium |
| ToolmakingEngineering | – | – | – | – | Casting tool steel |
| Wet paintingSurface | – | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| Vibratory finishingSurface | – | – | – | – | – |
| Ball polishingSurface | – | – | – | – | – |
| Assembly and packagingAssembly | – | – | – | – | – |
| 3D printing (rapid prototyping)Additive | – | – | – | – | – |
| CNC measuring machine / X-ray inspection / spectral analysisTesting | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Die casting machines | – | – | Clamping force 2000 to 9600 kN | – | Poland (production company) |
| Low-pressure casting system | – | 4 | – | – | Poland (production company) |
| Machining centres and lathes (also with driven tools) | – | 36 | Travel paths up to 2200 mm, machining diameter up to 750 mm | – | Poland (production company) |
| CNC measuring machine | – | – | – | – | – |
| X-ray system | – | – | – | – | – |
| Spectral analysis system | – | – | – | – | – |
Additional services
Quality
Production is certified to ISO 9001:2015. Inspection is performed with a high-precision CNC measuring machine, X-ray systems and continuous monitoring of the processed alloys by spectral analysis.
| Evidence | Recz |
|---|---|
| ISO 9001 |
History
- 1999
Registration of the company in the commercial register (04.03.1999, Iserlohn local court HRB 5486).
- 2004
Merger with Metallguß Möhl GmbH (22.12.2004); Harald Möhl and Michael Richter registered as managing directors.
- 2005
Further mergers (13.01.2005).
- 2006
Capital increase to €203,000 and merger with Gustav Schmale Gießerei GmbH (04.09.2006).
- 2022
Cooperation agreement with Ernst Weber Metallgießerei GmbH & Co. KG, whose business operations were discontinued from October 2022; ALUTEC-MÖHL takes over the supply of Weber customers.