Sheet metal and system components for the automotive industry – from stamping and deep drawing to laser technology and welding through to assembly
Alzner Automotive GmbH & Co. KG
GermanyNew on Amplifa
About Alzner Automotive
Alzner Automotive develops and manufactures precise sheet metal and system components for the automotive industry. The range of services includes forming technology with stamping, deep drawing and CNC bending, 2D and 3D laser technology as well as joining technology with MIG, MAG, TIG and laser welding including spot welding. In addition, the company offers component assembly, toolmaking, special solutions such as laminating systems and heat sealing, as well as prototype and pre-series production based on CAD design. Sheet metal processing extends from prototype development to series production in high volumes. The company is certified to IATF 16949:2016 and ISO 9001:2015, operates its own measuring and testing laboratory with 3D metrology for components up to 2 × 4 meters, and is also TISAX-certified. Under the Alzner Battery brand, the company additionally serves the battery sector. The site is located in Germany.
- Site
- Germany
- Processes
- Stamping / stamped parts, Deep drawing (drawn parts), CNC bending (bent parts), Spot welding, MAG welding, TIG welding, MIG welding, Laser welding
- Materials
- Sheet metal (general), Sheet metal (steel sheet), 2D laser technology, 3D laser technology, Deep drawing, Stamping, CNC bending, MAG welding
- Certificates
- IATF 16949:2016, ISO 9001:2015, TISAX
- Founded
- 2004
- Industries
- Automotive industry, Battery, Automotive industry (automotive supplier), Battery (Alzner Battery)
- 01
Design (CAD)
- 02
Toolmaking
- 03
Prototypes & pre-series
- 04
Forming technology (stamping, deep drawing, CNC bending)
- 05
Laser technology (2D/3D)
- 06
Joining technology (welding)
- 07
Assembly / Assembling
- 08
Measuring and testing laboratory
Materials & Processes
Sheet metal (steel sheet)
Base material for stamped, drawn, bent and welded parts in forming technology.
2D laser technology
Precise laser cutting of sheet metal, even with complex contours and variable volumes.
3D laser technology
Contactless machining of spatial geometries on formed parts and assemblies.
Deep drawing
Three-dimensional forming of sheet metal for structural components such as covers, sleeves and housings.
Stamping
Production of stamped parts with precise hole patterns and tight tolerances for high volumes.
CNC bending
Bent parts with high dimensional accuracy at exactly defined angles, radii and transitions.
MAG welding
Process-stable joining of sheet metal parts, also across different materials.
TIG welding
Durable, robust welded joints for demanding assemblies.
MIG welding
Flexibly applicable welding process for various materials and volumes.
Laser welding
Precise joining of sheet metal parts and complex assemblies.
Spot welding
Joining of sheet metal parts for body and structural components.
Heat sealing / laminating
Special solutions for joining, sealing and laminating components.
Locations
Germany
DEManufacturing, toolmaking, assembly, testing laboratory
- Lot size
- Prototype to high volumes
- Materials
- Sheet metal
- Hydraulic presses (forming technology)
- 2D & 3D laser technology
- Laminating system
- Welding systems (MIG/MAG/TIG, laser, spot welding)
- 3D metrology (components up to 2 × 4 m)
- Tensile/compression testing machine
- Digital microscope
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Stamping / stamped partsForming | – | – | – | high volumes | Sheet metal |
| Deep drawing (drawn parts)Forming | – | – | – | – | Sheet metal |
| CNC bending (bent parts)Forming | – | – | – | – | Sheet metal |
| Spot weldingJoining | – | – | – | – | – |
| MAG weldingJoining | – | – | – | – | – |
| TIG weldingJoining | – | – | – | – | – |
| MIG weldingJoining | – | – | – | – | – |
| Laser weldingJoining | – | – | – | – | – |
| 3D laser technology (3D laser parts)Machining | – | – | – | – | Formed parts, Assemblies |
| 2D laser technologyMachining | – | – | – | – | Sheet metal |
| Assembly / Assembling (component assembly)Assembly | – | – | – | – | – |
| Special solutions: laminating systems, heat sealing (joining, sealing, laminating)Joining | – | – | – | – | – |
| ToolmakingEngineering | – | – | – | – | – |
| Prototypes & pre-series (CAD systems)Engineering | – | – | – | – | – |
| Series productionForming | – | – | – | – | – |
| Measuring and testing laboratory (weld seam analysis)Testing | – | Components up to 2 × 4 meters (3D | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D metrology | – | – | Components up to 2 × 4 meters | – | – |
| Tensile/compression testing machine | – | – | – | – | – |
| Digital microscope | – | – | – | – | – |
| Laminating system | – | – | – | – | – |
| Hydraulic press (hydraulic forming) | – | – | – | – | – |
Additional services
Quality & Certification
Quality assurance follows the zero-defect philosophy with a certified QM system according to IATF 16949:2016 and ISO 9001:2015. The in-house measuring and testing laboratory includes 3D metrology for components up to 2 × 4 meters, a tensile/compression testing machine, a digital microscope, and a testing laboratory for weld seam analysis including certified training for micrograph sections and seam evaluation.
| Evidence | Germany |
|---|---|
| IATF 16949:2016 | |
| ISO 9001:2015 | |
| TISAX |
History
- 2004
Company founded – expertise and experience since 2004