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Contract manufacturing of CNC-machined large parts, casting machining and welded assemblies up to 40 t unit weight.

AMA Amberg Logo

AMA Anlagen- und Maschinenbau Amberg GmbH

Amberg (DE) · Tachov (CZ)New on Amplifa

1995Founded
210Employees (125 Amberg, 85 Tachov)
2Sites in Germany and the Czech Republic
40 t / 14 mMax. unit weight / component length
10–20 Mio. €Revenue class

About AMA Anlagen- und Maschinenbau Amberg

AMA Anlagen- und Maschinenbau Amberg GmbH is a medium-sized contract manufacturer for machining technology and steel construction headquartered in Amberg (Upper Palatinate). The company machines individual parts as well as small and medium-sized series made of steel, castings and aluminium, in the large-part segment up to 40 tonnes unit weight and 14 metres in length. At the main Amberg site with 125 employees, CNC column-type milling machines, gantry portal milling machines, CNC boring mills and machining centres with a pallet changer system are available; production is partially climate-controlled. At the second site in Tachov (Czech Republic), 85 employees produce complex welded assemblies and special pipelines, including steam piping construction, for general mechanical engineering, rail vehicles and the paper and printing industries. The value chain ranges from material procurement through flame cutting, welding, machining, heat treatment and surface treatment to pressure testing and assembly of subassemblies. The company is certified to DIN EN ISO 9001:2015, EN 15085 CL1 and EN 1090.

Site
Amberg
Processes
CNC machining (CNC milling, CNC drilling, CNC machining centres), CNC machining of individual parts, small and medium series, 5-axis milling, Casting machining, Welded assemblies / steel construction, Gas metal arc welding (MIG/MAG), Gas-shielded welding (TIG), CNC flame cutting
Materials
Aluminium and aluminium alloys, Structural steel, Case-hardening/heat-treatable steel, Stainless steel (V2A), Stainless/acid-resistant steel (V4A), Free-cutting steel, Tool steel, Spring steel
Certificates
DIN EN ISO 9001:2015, EN 15085 CL1 (rail vehicles), EN 1090 (load-bearing components), Pressure testing to EN 14460 / AD 2000
Founded
1995
Employees
210
Industries
General mechanical engineering, Rail vehicles, Paper and printing industry, Paper and printing
  1. 01

    Material procurement (steel, castings)

  2. 02

    CNC flame cutting

  3. 03

    Welded assemblies / steel construction (MIG/MAG, TIG)

  4. 04

    CNC machining (milling, drilling, machining centres)

  5. 05

    Heat treatment (annealing, hardening)

  6. 06

    Surface treatment (sandblasting, spray painting)

  7. 07

    Pressure testing to EN 14460 / AD 2000

  8. 08

    Mechanical and electromechanical assembly of subassemblies

Materials and Processes

Al

Aluminium and aluminium alloys

Light metals for CNC machining of individual parts and series.

S235 u. a.

Structural steel

Base material for welded assemblies, steel construction and load-bearing components to EN 1090.

C45 u. a.

Case-hardening and heat-treatable steel

For highly stressed mechanical engineering components with heat treatment (annealing, hardening).

V2A

Stainless steel (V2A)

Stainless steel for corrosion-exposed components.

V4A

Stainless/acid-resistant steel (V4A)

Acid-resistant stainless steel for demanding environmental conditions.

11SMn30 u. a.

Free-cutting steel

For easily machined series parts.

1.2344 u. a.

Tool steel

For tool and mould-making components with high hardness requirements.

51CrV4 u. a.

Spring steel

For springy, fatigue-stressed components.

GS

Cast steel

Machining of cast steel components for mechanical engineering.

EN-GJL/GJS

Cast iron

Machining of complex castings, including machine frames and machine columns.

Sites

Amberg

DE

Main site – CNC machining, large-part manufacturing, casting machining, heat treatment, surface treatment

Part weight / size
up to 40 t unit weight / 14 m length (milling); series parts
Lot size
Individual parts, small and medium series
Materials
Steel, castings, aluminium, stainless steel
  • CNC column-type milling machines
  • Gantry portal milling machines
  • CNC machining centres with pallet changer system (up to 2,500 mm component size)
  • CNC boring mills
  • CNC milling machines
  • 5-axis milling
  • Heat treatment systems (annealing, hardening)
  • Sandblasting system
  • Spray painting system
  • Pressure test bench

Tachov

CZ

Second site – welded assemblies, steel construction and special pipelines (steam piping construction)

Part weight / size
up to 15 t (welded assemblies); MIG/MAG/TIG up to 50 t / 50
Lot size
1–999 pieces
Materials
Steel (structural steel)
  • Gas metal arc welding systems (MIG/MAG)
  • Gas-shielded welding systems (TIG)

Industries

General mechanical engineeringRail vehiclesPaper and printing industryPaper and printing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC machining (CNC milling, CNC drilling, CNC machining centres)Machining–14.000 mm × 4.000 mm × 4.000 mm40 tonnes1Steel, Castings
CNC machining of individual parts, small and medium seriesMachining–––1–
5-axis millingMachining–1.500 mm × 600 mm × 600 mm–1 – 500–
Casting machiningMachining––––Cast iron, Cast steel
Welded assemblies / steel constructionJoining–15.000 mm × 3.000 mm × 3.000 mm15.000 kg–Steel
Gas metal arc welding (MIG/MAG)Joining–50.000 mm × 25.000 mm × 5.000 mm50.000 kg1 – 999Steel
Gas-shielded welding (TIG)Joining–50.000 mm × 25.000 mm × 5.000 mm50.000 kg1 – 1.000Steel
CNC flame cuttingCutting––––Steel
SandblastingSurface–10.000 mm × 3.500 mm × 3.500 mm30.000 kg1 – 500–
Spray paintingSurface–20.000 mm × 3.000 mm × 3.000 mm40.000 kg1 – 999–
AnnealingHeat treatment–14.000 mm × 4.000 mm × 4.000 mm50.000 kg1 – 1.000–
HardeningHeat treatment–14.000 mm × 4.000 mm × 4.000 mm50.000 kg1 – 1.000–
Measuring & Testing (including pressure testing to EN14460/AD2000)Testing–6.000 mm × 3.000 mm × 1.800 mm30.000 kg––
Mechanical assembly of subassembliesAssembly––10.000 kg––
Electromechanical assembly of subassembliesAssembly––10.000 kg––
Steam piping construction / special pipelinesAssembly––––Steel

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC column-type milling machines–several––Amberg
Gantry portal milling machines–several––Amberg
CNC machining centres with pallet changer system––Component size up to 2,500 mm–Amberg
CNC boring mills––––Amberg
CNC milling machines––––Amberg

Additional services

CNC machining of individual parts and small/medium-sized seriesLarge-part machining up to 40 t unit weight and 14 m lengthCasting machiningClimate-controlled productionCNC flame cuttingEfficient procurement of steel and castingsWelded assemblies/steel constructionDIN welding (MIG/MAG, TIG)Pipework construction / steam piping constructionPressure testing to EN 14460 / AD 2000Surface treatment (sandblasting, spray painting)Heat treatment (annealing, hardening)Mechanical and electromechanical assembly of subassembliesMeasuring & Testing

Quality and Certifications

The quality management system is certified to DIN EN ISO 9001:2015; for welded assemblies, EN 15085 CL1 (rail vehicles) and EN 1090 (load-bearing components) apply. The testing spectrum includes pressure testing to EN 14460 / AD 2000.

EvidenceAmbergTachov
DIN EN ISO 9001:2015
EN 15085 CL1 (rail vehicles)
EN 1090 (load-bearing components)
Pressure testing to EN 14460 / AD 2000

History

  1. 1995

    Founding of AMA Anlagen- und Maschinenbau Amberg GmbH.

  2. 2004

    Member of Techpilot.

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